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Re:isuzu 1.5td 4ec1 engine conversion

  • Lambert
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  • The quickest Jimny in Harrogate...(that I own)
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18 Nov 2018 04:26 #197735 by Lambert
It's fascinating to see how you are overcoming all these little things.

Temeraire (2018 quasar grey automatic)
One of the last 200ish of the gen3s, probably.
ADOS Attention Deficit Ooooh Shiny!
The following user(s) said Thank You: Jefferies

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18 Nov 2018 08:52 #197741 by Jefferies
Engine and gearbox are now sat on their own mounts. The engine has ended up slightly off centre towards the off side but only by a small amount. And not enough to be really annoying. If anything it gives me some more room on the near side for the refitting of the alternator and maybe the power steering pump.
Annoyingly I can't use the original mounting method as that used the bolt holes I have picked up on for the engine mount on that side. I may well stick the alternator up high where the ps pump should be and put an electric ps pump on. My daily driver has just let another gearbox go DUE to having a significant remap so after 8 years and 314000 miles I've retired her. It's a mk4 astra 1.7DTI so I think in time it's engine will find it's way into the jimny, along with the elec ps pump, front sports seats, clutch hydraulics.
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18 Nov 2018 08:54 #197742 by Jefferies
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18 Nov 2018 09:45 #197744 by Jefferies
Here's how i attempted to align the prop flanges. Not perfect but good enough.


There is a little bit of droop now the rubber in the moun5 is compressing but I can pack this out to the correct height

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20 Nov 2018 17:55 #197858 by Jefferies
The new gearstick assembly is coming together nicely.


Note that two of the parts have been reused from the original omega gearstick. The fulcrum ball has been removed and had an M14 thread put through it, and the bush retainer for the lower clevis pin has been chopped off and welded to the new gear stick

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20 Nov 2018 17:59 #197859 by Jefferies
This is how the throw of the gearstick is adjusted

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