A section for Vitara and SJ owners.
If you have not yet upgraded to a Jimny then you can discuss your current Suzuki 4x4 here!

Blown engine :-(

More
01 Jan 2024 00:57 #253193 by yakuza
Replied by yakuza on topic Blown engine :-(
Aha yes good. Often cost extra on the ECU 's to get distoless ignition, but well spent money imo.
1997 or 1998 baleno got the lid or closed housing for the sensors, might fit.

Norway 2005 Jimny M16A VVT, 235 BFG MT, 2" Trailmaster, ARB rear lck, 17%/87% high/low gears.

Please Log in or Create an account to join the conversation.

More
02 Jan 2024 15:15 #253205 by lesgrandepotato
Replied by lesgrandepotato on topic Blown engine :-(
Bit more progress today. Pulled the engine out, took a bit of separation. Seems there is a cover plate…. That didn’t help. 

The passenger engine mount is broken. That needs repair. Swapped the brackets over, snugged down the efi and the heater lines I have. 

Pulled the clutch and flywheel off the Sami motor. 

Have pulled the sumps ready to swap over with the pickup pipes. 

Tommorows job is to put the new sump on, extend all the leads on the engine. Chuck the flywheel and clutch on then swing in the new motor. 

Please Log in or Create an account to join the conversation.

More
03 Jan 2024 15:46 #253225 by lesgrandepotato
Replied by lesgrandepotato on topic Blown engine :-(
Sumps changed and flywheel and clutch mounted. 
Picked up the ECU and a 2.4m loom to match from JJM. 

Tried to refit the engine. Much struggling but it just won’t mate with the gearbox. 

I think tomorrow after work I’ll pull the gearbox out and attach it to the engine and swing the whole lot in. Need to decide where to locate the ECU… where is the driest place in a samurai? I think it might be on the roof of the glovebox!?!

Please Log in or Create an account to join the conversation.

More
03 Jan 2024 17:17 #253227 by yakuza
Replied by yakuza on topic Blown engine :-(
Do you have a clutch plate centering tool?
That helps.
And check if the guide sleeves is where they should be. Sometimes they stick in the engine and Sometimes the gearbox Sometimes both.
Has happened to me..

And then wiggle, wiggle, wiggle..

Norway 2005 Jimny M16A VVT, 235 BFG MT, 2" Trailmaster, ARB rear lck, 17%/87% high/low gears.

Please Log in or Create an account to join the conversation.

More
03 Jan 2024 19:01 #253235 by lesgrandepotato
Replied by lesgrandepotato on topic Blown engine :-(
Cheers Yakuza, I’ve centred the clutch. Just can’t get the wiggle to let it slide home.

I think freeing the gear box from the prop and mount will make that easier to jiggle than the engine.

Please Log in or Create an account to join the conversation.

More
03 Jan 2024 20:37 #253237 by jackonlyjack
Replied by jackonlyjack on topic Blown engine :-(
When we separated my box from engine 
We removed one of the guide sleeves because having 2 sleeves fitted the box would just not locate 

Please Log in or Create an account to join the conversation.

Time to create page: 0.148 seconds
Joomla template by a4joomla
We use cookies to give you the best online experience. Please let us know if you agree to all of these cookies. Accepting the Cookies also accepts the Disclaimers for the website.