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jimny pickup finaly getting finished

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05 Apr 2020 18:00 #220733 by Jimny Dr
Hi guys
Finished the floor and sills today and gave the underneath 2 generous coats of black raptor to seal and finish off
Moving get onto the front panel next
Have a look at today’s progress guys
The doc
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05 Apr 2020 18:40 #220734 by Daniel30
Replied by Daniel30 on topic jimny pickup finaly getting finished
Very nice....

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05 Apr 2020 19:40 #220735 by HUN

I've just noticed you guys left the vacuum pipes in place. Are you planning to use them? If so it might be worth replacing them with new copper ones?

TrailMaster 2" lift kit
Full floating rear axle conversion, JB underbody guards & recovery points
ORE transfer box HD brackets
T-Max split charge system
X-Shock Dakar ceramic clutch kit & roof rack
Flo-Flex castor polybushes
Kumho KL71 tyres
AVM manual hubs
ORA radius arm guards
Push-fit breathers

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05 Apr 2020 20:04 #220740 by Jimny Dr
Hi hun
Yes we tasted all the vacuum system and it worked fine so there ok to go again, but we replace the pipes on the axle with silicone hose regardless
When we do the rebuild
Thanks
The doc

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06 Apr 2020 12:51 #220752 by sniper
Great stuff Doc....

Are you doing any mechanical work while the cab is off..?

sniper

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06 Apr 2020 17:29 #220756 by Jimny Dr
Hi sniper
Yes we will be rebuilding the gearbox with bearings and seals, fitting new clutch unit at same time.
Then we will work from front to back of the chassis doing brake pipes radius arm caster correct bushes then the rest in polybush new 2” black raptor lift kit aswell.
This is going to be a nice little work horse for some one when it’s done, you know me sniper it has to be Wright
Our moto is do it Wright do it once
Pictures of today’s progress to follow
The doc

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06 Apr 2020 17:33 #220757 by Jimny Dr
Full steam clean to clean all grease and dirt off before we start, us doctors don’t like dirty hands now Reece is attacking it with the needle gun to get the rust down before we start to treat
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The following user(s) said Thank You: Max Headroom

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07 Apr 2020 02:41 #220761 by Reason2doubt
Looks awesome; looking forward to more updates!

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07 Apr 2020 19:18 #220787 by Jimny Dr
We just managed to get a few hrs on the truck today
Reece finished cleaning the rear half of the chassis and painted it with etch
Whilst I attacked the passenger side front panel

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07 Apr 2020 19:56 #220790 by sniper
You look like you had to chop a fair bit out Doc, I'm sure that most cars of the period must be the same. I suppose 15yrs ain't too bad, but they are going to become rare unless the newer ones don't rust so bad....

sniper

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07 Apr 2020 21:07 #220794 by Jimny Dr
Good evening sniper
Yes I’ve done a few of these now and they all suffer tin worm in the same areas for some reason weather it’s poor cavity protection from new or
Just poor quality steel,
Bet yes they worth saving so I try to cut out as far as needed then replace with new to give then a better chance of survival
Plenty of wax inside cavities when done is the best we can offer the little gems
The doc

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10 Apr 2020 17:34 #220900 by Jimny Dr
Well that’s all the welding rework done to the body cab, treat with etch and fully covered in black tinted raptor to hopefully give it the best chance for future years to come
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