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Caliper stuck
- eddlane
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30 Sep 2022 04:08 #245218
by eddlane
Replied by eddlane on topic Caliper stuck
Thanks again
I’ve got real life paid work this morning but will be back having a go with your suggestions later.
im in Devon, not far from Exeter.
thanks!
I’ve got real life paid work this morning but will be back having a go with your suggestions later.
im in Devon, not far from Exeter.
thanks!
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30 Sep 2022 04:12 #245219
by eddlane
Replied by eddlane on topic Caliper stuck
So thinking about it again, my issue is when I try and push the hub and driveshaft back in the rods are preventing me from pushing but this may be because the other wheel is on?
if I get the other side in the air on an axle stand and remove the wheel might this give me enough wiggle to push shaft/hub back in to temporality bolt kingpins back in and do this properly?
if I get the other side in the air on an axle stand and remove the wheel might this give me enough wiggle to push shaft/hub back in to temporality bolt kingpins back in and do this properly?
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30 Sep 2022 05:22 #245220
by yakuza
Norway 2005 Jimny M16A VVT, 235 BFG MT, 2" Trailmaster, ARB rear lck, 17%/87% high/low gears.
Replied by yakuza on topic Caliper stuck
Hi
Gravity is a b#¤ sometimes. if I understand the problem correctly I suspect the half shaft has come out of the diff.. there is nothing to be done other than wiggling.the other wheel will not interefere with anything on the other side.
it is just like DrRobin says.
the inner end of the half shaft will drop down into the axle tube and you will have to lift the inner end of it to poke it into the splines in the diff. take care not to damage the shaft seal.
I just did this and had the same problems with the rods that did not come off. Taking the half shaft out of the hub did the trick for me. Then you can wiggle the half shaft into the diff first and the hub over the kingpin bearings after.
To do this in one go I think you would have to be a magician
Gravity is a b#¤ sometimes. if I understand the problem correctly I suspect the half shaft has come out of the diff.. there is nothing to be done other than wiggling.the other wheel will not interefere with anything on the other side.
it is just like DrRobin says.
the inner end of the half shaft will drop down into the axle tube and you will have to lift the inner end of it to poke it into the splines in the diff. take care not to damage the shaft seal.
I just did this and had the same problems with the rods that did not come off. Taking the half shaft out of the hub did the trick for me. Then you can wiggle the half shaft into the diff first and the hub over the kingpin bearings after.
To do this in one go I think you would have to be a magician

Norway 2005 Jimny M16A VVT, 235 BFG MT, 2" Trailmaster, ARB rear lck, 17%/87% high/low gears.
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- eddlane
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30 Sep 2022 05:27 #245221
by eddlane
Replied by eddlane on topic Caliper stuck
Ah I see hang on let me see if I’ve got this.
Push the half shaft out of hub, try to wiggle half shaft back into diff, then hub over half shaft, king pins back in then carry on?
I’ve got the nut off the front rod (steering arm?!) if I used one of those wind up ball joint splitters rather than my hammer wedge guy, would I have more of a chance of it coming off?
Then I could swing hub out of way on back tie rod? Remove half shaft, put hub back on with kingpins whilst I jack under tie rod bolt to stop it spinning so I can undo that?
I can grab a wind up ball joint splitter guy this morning if you think that may help.
Push the half shaft out of hub, try to wiggle half shaft back into diff, then hub over half shaft, king pins back in then carry on?
I’ve got the nut off the front rod (steering arm?!) if I used one of those wind up ball joint splitters rather than my hammer wedge guy, would I have more of a chance of it coming off?
Then I could swing hub out of way on back tie rod? Remove half shaft, put hub back on with kingpins whilst I jack under tie rod bolt to stop it spinning so I can undo that?
I can grab a wind up ball joint splitter guy this morning if you think that may help.
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30 Sep 2022 08:03 #245228
by DrRobin
2020 blue SZ5 (one of the last to be registered in the UK)
Ex 2011 Blue Jimny SZ4
Northumberland Jimny Blog
Replied by DrRobin on topic Caliper stuck
A wind up ball joint splitter should work fine.
One rod connects to the steering box the other to the drivers side wheel, so if you jack up the other side, take the wheel off and rod from the drivers side, you can then turn the steering to get as much clearance as possible.
It does sound like the shaft is stuck in the hub, it it is retained in the bearing with a washer and circlip, once these are off it should push out easily..
Yakuza is right, trying to get the shaft back in with it stuck in the hub will be next to impossible.
One rod connects to the steering box the other to the drivers side wheel, so if you jack up the other side, take the wheel off and rod from the drivers side, you can then turn the steering to get as much clearance as possible.
It does sound like the shaft is stuck in the hub, it it is retained in the bearing with a washer and circlip, once these are off it should push out easily..
Yakuza is right, trying to get the shaft back in with it stuck in the hub will be next to impossible.
2020 blue SZ5 (one of the last to be registered in the UK)
Ex 2011 Blue Jimny SZ4
Northumberland Jimny Blog
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- eddlane
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30 Sep 2022 13:01 #245237
by eddlane
Replied by eddlane on topic Caliper stuck
Shout out to you Drrobin and Yakuza you legends.
Wiggled the half shaft back in and manhandled the hub back over it, quickly smushed the kingpins back in.
Then tried my new ball winder tool, could not get it to fit over the steering arm one, trusty old wedge and elbow grease got it out. Jacked under the tie rod rod one with a block of wood and used my new breaker bar, undone like a dream and a tap of the old wedge got that one undone. Hub off to come home to the proper garage to drill or sheared ABS bolt and driveshaft out. Now to cleanup and fit new bearings before going to the pub to relax.
My back is demolished from this week, no idea how mechanics manage!
Wiggled the half shaft back in and manhandled the hub back over it, quickly smushed the kingpins back in.
Then tried my new ball winder tool, could not get it to fit over the steering arm one, trusty old wedge and elbow grease got it out. Jacked under the tie rod rod one with a block of wood and used my new breaker bar, undone like a dream and a tap of the old wedge got that one undone. Hub off to come home to the proper garage to drill or sheared ABS bolt and driveshaft out. Now to cleanup and fit new bearings before going to the pub to relax.
My back is demolished from this week, no idea how mechanics manage!
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