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Inner Sill Repair

  • Major Malfunction
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05 Dec 2021 19:21 #240497 by Major Malfunction
Inner Sill Repair was created by Major Malfunction
Hi everyone, I’m currently in the process of welding my 2002 Jimny. I’ve nearly completed the boot floor, now I’m starting to turn my attention to the sills.

After a quick run over with an angle grinder, I was left with the following mess. Not a pretty sight!

I’m still fairly new to welding and metal fabrication, so I haven’t decided how tackle this yet. I was hoping to leave the outer sills alone as these look ok, but now I’m starting to think about cutting them out just to give better access to the inner sills.

Anyone able to share photos of past repairs or even words of advice, as I’m in need of some inspiration!
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  • Lambert
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  • The quickest Jimny in Harrogate...(that I own)
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06 Dec 2021 04:55 #240500 by Lambert
Replied by Lambert on topic Inner Sill Repair
Welcome to the forum. Many parts of the shell are still available from Suzuki. If you send Martin a message via the shop at the top of the page he will be able to tell if he can get them for you.

Temeraire (2018 quasar grey automatic)
One of the last 200ish of the gen3s, probably.
ADOS Attention Deficit Ooooh Shiny!

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15 Feb 2022 00:05 #241856 by Sharik
Replied by Sharik on topic Inner Sill Repair
How is your repair going? I just started my battle with rust and sills are next on my list after rear floor.

Jimny 1999 manual

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