Project Rust bucket

Bloody hell, I will say it again Bloody hell. Mate you deserve a huge pat of the back. If there was a award for BigJimny owner of the week then I think everyone would vote for you. Amazing work

Cheers guys it was a challenge at times but engine and drivetrain was 100% and id spent enough buying and getting it home so too good to scrap lol. Learnt a lot though.

Still have the front end to do, looking at getting a front end of a breaker or just make something up.

Door card was replaced but not before MOT (look on tester face was priceless), seat and carpet is still toasted but im not too worried, all works as it should lol.

Few more mods ive done.

1" DIY Body lift, cut some 1" CF blocks ("3 dia) and made the tube nuts to thread onto the existing mounts on a mates lathe. (thought i had some better photos of the bits and before and after lift but cant be found!)



We have no Greenlanes as such over here so most (legal) off roading is done competitively through the 4WDNI club (sprints/trials/shiny trials) or more for the craic with the NI Landrover club.
The landrover club is open to all makes and they like to do a lot of this...

Basically get into a forest thats due to be felled (with owners permissions etc) and see how far they can get around a route. If you want to do this you really need a winch....

Ebay special, bought in need of love and a solenoid but price was worth it for the rope alone.

Stripped, cleaned and greased, once i figured out how to short it out to test it it came to life Good buy from ebay lol.

Testing ideas


Took a few measurements and modelled up a plate in CAD so i could put the winch excatly where i wanted it (want to keep the std. bumper). Sent the CAD file to local fabricator and had it laser cut then folded for very little money, plate fits fits well

I welded some 3mm angle between the top and bottom "skins" of the chassis leg to brace it so i could bolt through both "skins" without crushing them to help transfer winch loads over the whole leg.

Plated the crack in the lower bumper too that had been annoying me.


Like a glove - i didnt have to trim the front cross member for the freespool lever but it is tight, might change this when fixing the front end. Tried rotating the lever forwards but would have had to hack the bumper.


got it dirty again


following one of the landrover boys



Replaced the springs with these of Ebay, guy was selling them used and said they were standard height, definately rides smoother with them fitted, old ones were knackered and rear left had snapped!

They are same length as original but one of the fronts is definately thicker gauge, noticed this after i fitted them as the were labelled and it was leaning massively!

The little standard battery was making the winch struggle - made some space for a larger one.


It fits - roughly double the CCA of the standard battery winch works much better.


Next step is to see if i can re route a hard brake line into the master cylinder, it would give me another inch or so space FWD/AFT and let me fit an 096 which is bigger again.

This started out as 2nd battery mod but i dont want the hassle of split charge etc. (really need to get an isolator for the winch!)

Shot from trial type event a couple of weeks back.


Next on the list is make up some recovery points
Get the winch isolated and rig some fixed switches inside and outside so im not relying on the wireless remote.
Fit 30mm spacers (recently bought on here) and see if i can stop the driver side wheel rubbing although i expect the spacers to make it worse lol.

Plans for the summer are to make some new panhard rods ,make rock/tree sliders and see if i can find a budget 2" lift.

Sorry attachhments dont seem to be working ill sort it later

Aother update....

With mot looming again i thought i should check on the rust... :ohmy:

Not good lol.



I think its done...



Front crossmember / body mounts are toast (or swiss cheese?)




Bought another from a scrap yard which it turns out wasnt much better!





but a lot easier to work at off the motor. Anything ropey was cut out and replaced with 2 or 3mm steel.





Decided to remove the top section too just for ease of welding in the new one. Made a couple of templates to pick up holes taht existed in the repair panel so i could i align everything again before lopping the rest of the front off.



Healthy dose of Krust to stop anything i missed and a coat of weldable primer to keep it tidy until ready to paint.



Feels quite a bit sturdier now lol. Still have the inner arches to do where they disappeared from behind the head lights.

Checked the sill too :woohoo:



Which revealed a big hole, a rusty fractured body mount and some floor rust.



Which leads to where i am now



Will have to rebuild the sill area then the body mount/cross member and finally put some new floor in before moving on to inner arches and painting the whole thing with copius amounts of waxoyl where ever i can.

Still mechanically sound and the body is completely rust free externally which is why i dont mind playing around to fix it up.

Hopefully good by the time we get some snow :laugh:

Well done with sticking with it, it will be even better to drive once it's done after all that work you have put into it

This is great.

I just chuckled re reading it and reading the line "just purchased with the understanding it needs some minor welding for MOT".

Just a little minor welding eh!

Kirkynut

incredible work ! would there be any benefits in treating your car with fish oil or similar to keep the rust at bay a bit ?