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Welding around front headlamp area

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27 Mar 2025 15:05 #259939 by jackonlyjack
 
 

I opted for front panel delete 
But mine is just an off-road toy
The front slam panel has around 12 spot welds so replacing it for a new one is less time consuming than fabricating 

If you go with a full panel I would suggest going round it with seam sealer, water ingress is the killer 
 

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28 Mar 2025 10:50 #259950 by Me and my Jimny
Good approach angle there Jack, and I just noticed the hitch receiver as a recovery point. Did it take much to get that to fit and attach securely ?

Re the welding, last year I did some big patches under the headlights on both sides with a cheap gasless mig off amazon.  So it only cost me 20 quid for some new welding wire. It takes a lot longer to diy the whole job, depending on how much grinding out you have to do. A small patch or hole turns into a very big hole by the time you get to clean metal. That was several weekends

Also depends how you want it to look. My welding is strong enough but I wouldnt want a real welder to see it.  Covered in seam sealer who'd know.

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28 Mar 2025 13:54 #259952 by jackonlyjack
Sorry for the hijack 
I did the fab work then let someone else weld it up......... Like you my welding holds but not best looking 
Removed the front cross member 
   

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29 Mar 2025 13:50 #259966 by Rogerzilla


This shows all the work.  He seems to do a good job.

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