Another SJ Build - Sam's Yellow SJ - Back on track

A while ago I posted some pictures of Sam Emery's SJ rebuild, unfortunately at the crucial moment the Welder he had lined up to do the welding was no longer able to do it.  Therefore there has been a very long wait until the next update.

However, he has now found another welder and more progress is being made. 


I am sure from following James' Lil Red SJ rebuild that you will recognise exactly the same issues and repairs being done to this SJ.

The rear wings needed replacing.

  5864 Hits
Tags:

Lil Red - SJ restoration - Final Paint - Part 1

Processed-WhatsApp-Image-2023-05-05-at-17.27.0114

This week we reached the final stage of the build at Winchfield. The SJ went into final paint.

This is a long post so scroll on down!!

In order to do this the main panels had to be finally fitted. In this procss it was noticed that the front cross members did not fit properly into the new wings. Again this was due to the poor manufacturing quality of the wings.

As you can see the alignment is poor.

  5544 Hits
Tags:

Lil Red - SJ restoration - Fettling and Paint

Processed-WhatsApp-Image-2023-04-21-at-15.35.331

When checking the panel alignment, Winchfield Engineering noticed a slight dent in the sill that we had not seen, On our model of SJ this part is normally covered by a black rubber strip so it seems likely that the sill had gently contacted something and got bent but it was hidden behind the rubber,

Therefore they had to pull the dent out and remove it.

  4981 Hits
Tags:

Lil Red - SJ restoration - Panels back together

Processed-WhatsApp-Image-2023-04-19-at-06.15.2022

A lot of progress this week so there are lots of pictures to look at.

This is the week the panels really get fitted. Up to now it has been trial fitting, alignment and then tacking to hold them in position. Now we are on to "final fit".

First, at the rear, the fuel filler is fitted. This has to be braised into position rather than traditional welding. This is the same as they do in the factory.

  3848 Hits
Tags:

Lil Red - SJ restoration - The Rust!!

Processed-WhatsApp-Image-2022-12-09-at-12.46.586

Here is a gallery of some close up details on the rust. Winchfield Engineering have been cleaning out each rust spot back to bare metal ready for preparation. 

  1432 Hits
Tags:
Joomla template by a4joomla