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2.0 HDI Lexus 6 Speed Conversion

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24 Oct 2015 20:19 #154352 by Keithy

Dave cc wrote: Any update on engine swap

Yeah It's coming to be wintry here and casting is a nice warm job so it's next in the pipeline to get the castings done and machined, then I need an engine frame and move toward the ECU side to remove the immobiliser and get the engine running in a test frame....got to get some spare pennies to buy a rad as the Pug one is wider than the headlights :D

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24 Oct 2015 20:33 #154354 by Keithy

Daniel30 wrote:
Yeah just a little patch then :blink: :woohoo:

Just a little one :D


I knew about the rot on the rear floor and ignored it for the past 3 years as I don't carry rear seat passengers....So I drew up a new floor and had it made on a CNC punch.....Unfortunately I had to order 2 as a minimum order.

The second one will be on ebay soon.

Anyhoo I hit the chassis with a hammer and chisel, angle grinder and a die grinder to loosen some of the crud off and applied my favourite underseal



Then I tried the floor plate......If only I'd moved the outer line 100mm back.....anyway I can stand the failure.

Then I welded it in and got called a few names by various visitors....Anal my arse I just like things done in certain ways!

Painted the underside prior to welding....left 50mm all around so no fires today!!

All welded and seam sealed ready to cure a little overnight then get some paint on the upper and underseal on the underside.....call me anal will they.....I matched the finish on the seam sealer on the inner arches as it's the thing to do.....nothing gay about it.

On to some casting work next as those tyres have hit the mpg's more power a some diseasel torque needed.

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24 Oct 2015 22:45 #154363 by Daniel30
Replied by Daniel30 on topic 2.0 HDI Lexus 6 Speed Conversion
Nice job!! ;)

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02 Jan 2016 21:43 #159559 by Keithy

Dave cc wrote: Any update on engine swap

Missed your post earlier... sorry!

I'm about ready to get back on with the castings for the gearbox and bell-housing soon.

Busy with other peoples projects this month but the weather is nice for casting work at the moment :-)

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02 Jan 2016 21:52 #159560 by Keithy

Daniel30 wrote: Nice job!! ;)


Cheers Daniel :beer:

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15 Mar 2016 22:37 #163803 by Keithy
Tried cammo arches....pretty disgusting.....now changed to carbon....nice..er B)


https://lh3.googleusercontent.com/IIQzKaPzaLFVPcmaC36UvCor8sKKYNSvHEj4fGFbYkk5EbV7ADIxc98HdEug1mTMXY-2=w1920-h1080-no

Google+ images aren't showing..

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15 Mar 2016 22:59 #163806 by Daniel30
Replied by Daniel30 on topic 2.0 HDI Lexus 6 Speed Conversion
Very nice ;) are they hydro dipped?

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15 Mar 2016 23:06 #163807 by Keithy

Daniel30 wrote: Very nice ;) are they hydro dipped?


Have you seen them?

They are hydro-dipped and clear-coated in satin matte lacquer.... I like em again now....they look black from a distance B)

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15 Mar 2016 23:15 #163808 by Daniel30
Replied by Daniel30 on topic 2.0 HDI Lexus 6 Speed Conversion
No was just a guess :-D look cool

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15 Mar 2016 23:18 #163809 by Keithy

Daniel30 wrote: No was just a guess :-D look cool



Can you see them here?

Not sure what to make of google+.....

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16 Mar 2016 07:45 #163815 by Daniel30
Replied by Daniel30 on topic 2.0 HDI Lexus 6 Speed Conversion
Yeah can see them ;-) I like using photobox

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22 May 2016 08:23 #167216 by Keithy
Some more "stuff" done to the Jimny..... I decided to spoil it....it's real carbon fibre honest! :D

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