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05 May 2024 09:55 #255869 by MigCooper
New Project was created by MigCooper
After selling my Jimny years ago it is time to start a new project It is a 2007 Jimny and the first thing i got done was a snorkel. problem is this uncovered quite a bit of rust under the body. I decided to get it all sorted and repaired so this is where we are at the moment  

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Snorkel and plenty of rust to be treated :)
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05 May 2024 10:08 #255870 by MigCooper
Replied by MigCooper on topic New Project
Just to add to the previous post, this is a quick overview of what will be done: Possible i missed a step or 2.
BTW this is being done in a garage, not by me.

1. Remove all require parts to access as much as possible. (Done)
2. Sandblasting
3. Weld and repairs
4. Galvanizing
5. Inner chassis treatment with some sort of wax.
6. Put it all back together

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Snorkel and plenty of rust to be treated :)
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The following user(s) said Thank You: Lambert, gv42, Soeley

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06 May 2024 05:14 #255883 by Lambert
Replied by Lambert on topic New Project
Always good when another jimny is saved!

Temeraire (2018 quasar grey automatic)
One of the last 200ish of the gen3s, probably.
ADOS Attention Deficit Ooooh Shiny!

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27 Jun 2024 11:51 #256472 by MigCooper
Replied by MigCooper on topic New Project
Update on rust progress ;)

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Snorkel and plenty of rust to be treated :)
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The following user(s) said Thank You: Darthblaker7474, gv42

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28 Jun 2024 07:17 #256494 by MigCooper
Replied by MigCooper on topic New Project
Out of curiosity, what have others paid for this type of work?
Miguel

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Snorkel and plenty of rust to be treated :)
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28 Jun 2024 08:54 #256495 by Lambert
Replied by Lambert on topic New Project
I would expect that to be charged on an hourly rate and I would further expect to pay a hundred plus an hour at a reputable restoration company. A roadworthiness bodge job would be less.

Temeraire (2018 quasar grey automatic)
One of the last 200ish of the gen3s, probably.
ADOS Attention Deficit Ooooh Shiny!

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28 Jun 2024 12:54 #256502 by MigCooper
Replied by MigCooper on topic New Project
They are charging me around €3.5k
They gave me the figure once it was taken apart. I thought it was very reasonable and they are certified to do this work for DOE in Ireland.

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Snorkel and plenty of rust to be treated :)
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16 Jul 2024 10:09 #256795 by MigCooper
Replied by MigCooper on topic New Project
Just a few more pictures on the finished work.

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Snorkel and plenty of rust to be treated :)
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Attachments:
The following user(s) said Thank You: gv42, Soeley

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16 Jul 2024 19:05 #256803 by Keithy
Replied by Keithy on topic New Project
Do you have a picture of how the rubber sat back in on that mount... 

I started just replacing the whole mounting to simplify things on repairs.  

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17 Jul 2024 11:55 #256812 by Manxman
Replied by Manxman on topic New Project
Looks like a thorough job! Quick question - step 4 - galvanising? What have they galvanised? Doing the chassis is a full body off strip down job...

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17 Jul 2024 12:09 - 18 Jul 2024 07:06 #256813 by yakuza
Replied by yakuza on topic New Project
Spray on Galvanizing is Just one step up from American powder coating when it comes to rust prevention in my book.
It also says some sort of wax wich is good and the combo is very good.

Real Galvanizing is dipping the complete part in heated acid and then heated zinc.
Wich in some cases will warp a car frame.

I got my trailer frame dip galvanized, wich went fine because I boxed it off to prevent the warping. And I was prepared it might get warped.

Norway 2005 Jimny M16A VVT, 235 BFG MT, 2" Trailmaster, ARB rear lck, 17%/87% high/low gears.
Last edit: 18 Jul 2024 07:06 by yakuza.

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17 Jul 2024 12:49 #256815 by Manxman
Replied by Manxman on topic New Project
I was assuming he was referring to real galvanising TBH, I didn't know "spray on" galvanising was possible, but in this context that makes more sense.

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