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Fuel Lines

  • mickt
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04 Feb 2016 17:21 #161862 by mickt
Replied by mickt on topic Fuel Lines
Suzuki sell the "proper" tool to use which is a flimsy shaped bit of plastic. The problem is that you fit it and it unlocks the connector but, and this is the important bit, instead of pulling it to disconnect it as instinct tells you, you have to push it to remove it!!

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04 Feb 2016 19:17 #161867 by Mike G
Replied by Mike G on topic Fuel Lines
I managed to release the fuel connectors using a small terminal screwdriver and a bit of 'jiggery pokery' (not suzuki approved). They weren't that bad once I figured out which way to work them. Couldn't possibly describe it to you though, sorry.

2" Trailmaster suspension lift, 2"body lift, snorkel, full breather kit, 29" steel wheels with BFG tyres, tinted rear windows, CRT CB radio with modulator antenna mounted on rear, dog cage and tray in the back.

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  • Statey
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05 Feb 2016 20:43 #161917 by Statey
Replied by Statey on topic Fuel Lines
Thanks guys, will give it a try tomorrow hopefully. Jiggery Pokey route first!

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06 Feb 2016 08:22 #161944 by facade
Replied by facade on topic Fuel Lines
The special tool slips over the pipe and pushes into the coupler and releases the inner clip outwards.

I have parted that type by carefully levering the inner piece out of the joint, there are two holes that ears on the inner piece expand out into. Then it if actually parts you can reassemble the joint and it just pushes back on.

If it suddenly breaks, go back to the last thing that you did before it broke and start looking there :)

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  • Statey
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06 Feb 2016 13:28 #161964 by Statey
Replied by Statey on topic Re:Fuel Lines
Could it be mines be replaced? I just pinched and pulled and it came off!

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06 Feb 2016 13:54 #161965 by facade
Replied by facade on topic Fuel Lines
You can see how it works now, There is a ridge on the tank tube that the two tabs of the inner piece went over (expanding into the cut-outs in the outer) and locked.
The tool slips up between the pipe and the inner, and lifts the tabs over the ridge, then you push the inner off to release.

There should be an O ring inside the black part that is the fuel seal. As long as the o-ring doesn't fall out, you don't really need to get the inner white piece off, just push the black part back on.

If you do get the white (and orange) inner off, it just pushes into the black part, and keeps the o-ring in place.

The joint is the o-ring, the end just mechanically locks the hose on.

If it suddenly breaks, go back to the last thing that you did before it broke and start looking there :)

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