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winch not working

  • r_ogilvy
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03 Dec 2011 13:54 #27127 by r_ogilvy
winch not working was created by r_ogilvy
test my winch today and its not working, i used it last weekend and it was fine.

i press the in or out button and all i get is tick,tick,tick,tick noise.
if taken the solinoid cover off and its the solinoids clicking really fast.

has the motor died or is it my solinoids?? :(

thanks

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  • r_ogilvy
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03 Dec 2011 13:55 #27128 by r_ogilvy
Replied by r_ogilvy on topic Re: winch not working
its a champion 6000 bridge type model :(

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  • darthloachie
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03 Dec 2011 14:32 #27130 by darthloachie
Replied by darthloachie on topic Re: winch not working
sounds like the solenoids

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  • X-Eng Simon
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03 Dec 2011 15:48 - 03 Dec 2011 16:21 #27139 by X-Eng Simon
Replied by X-Eng Simon on topic Re: winch not working
To me, it sounds like your battery is flat!
(or at least, there is insufficient voltage getting to the solenoid which could be a wiring issue as well as the battery being flat - but the battery is the most likely option)

Why does it happen?
The solenoid contacts close, connecting the motor to the battery. The motor draws a big current, which causes the battery voltage to drop below the threshold the solenoid needs to operate so the coil de-energises and the contacts open. The battery voltage recovers, now there is a lower current draw allowing the coil to re-energise, closing the contacts again - repeating the process.

Si
Last edit: 03 Dec 2011 16:21 by X-Eng Simon.

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  • r_ogilvy
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03 Dec 2011 17:17 #27147 by r_ogilvy
Replied by r_ogilvy on topic Re: winch not working

X-Eng Simon wrote: To me, it sounds like your battery is flat!
(or at least, there is insufficient voltage getting to the solenoid which could be a wiring issue as well as the battery being flat - but the battery is the most likely option)

Why does it happen?
The solenoid contacts close, connecting the motor to the battery. The motor draws a big current, which causes the battery voltage to drop below the threshold the solenoid needs to operate so the coil de-energises and the contacts open. The battery voltage recovers, now there is a lower current draw allowing the coil to re-energise, closing the contacts again - repeating the process.

Si



i have stripped it down this afternoon cleaning everything up, i put i back together and it stiill didn't work, it started to get dark out side so i gave it a go again and i saw a flash from my battary cut of switch
must of arc inside.
so i checked that, it didnt look very good so i pulled the wires off and connected them together and the winch works.

so must of been like you said not enough power. cut off switch must be dodgy inside

so need another, im glad it got dark so i could see the arc from the switch

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  • r_ogilvy
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03 Dec 2011 17:22 #27149 by r_ogilvy
Replied by r_ogilvy on topic Re: winch not working

darthloachie wrote: sounds like the solenoids


as for the solenoids i cant believe how dirty everything was, i have the bridge model

Attachment s007.jpg not found


all the mud had gone in the top ,so i have cleaned and wire brushed the connections


Attachment rearwinch004.jpg not found




job done :)
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