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Stuck transfer box lever????

  • ajs850
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14 Oct 2011 11:32 #23659 by ajs850
Stuck transfer box lever???? was created by ajs850
HI Just go a jimny havin a few teething problems

The transfer box lever is stuck in 2H ive took the lever out managed to free it up came back to it today moved it out of the garage and its stuck fast again any ideas please

The transfer box is an off road armoury 7 to 1 ratio i think???

Thanks

Andrew

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  • g187eev
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14 Oct 2011 12:00 #23662 by g187eev
Replied by g187eev on topic Re: Stuck transfer box lever????
Sounds like you need to alight both of your selectors proprly before re-fitting the lever...

Take the lever out and look down in the hole, you must alighn both the selectors to the front before re-fitting the lever... this can be done with either the lever itself or a large screwdriver....

RB

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  • ajs850
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14 Oct 2011 13:18 #23665 by ajs850
Replied by ajs850 on topic Re: Stuck transfer box lever????
Cheers for that will have ago in the morning

Thanks

Andrew

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  • ajs850
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15 Oct 2011 11:58 #23694 by ajs850
Replied by ajs850 on topic Re: Stuck transfer box lever????
Aligned the selectors this morning and worked brilliantly but after a quick drive it just locks again and I have to remove the lever and repeat! There seems to be alot of play in the lever itself could it be worn?

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  • Dunkspeed
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15 Oct 2011 13:10 #23696 by Dunkspeed
Replied by Dunkspeed on topic Re: Stuck transfer box lever????
I dunno if its any help but brand new Jimnys would do this sometimes (up to 30ish miles)
Our solution at the dealer was to drive it up to 4000 revs in 1st gear, dip the clutch select reverse and lt the clutch up quickly.
It would violently bring you to a halt but it always worked! :laugh:

Was told to me by a Suzuki employee on a course, shhh!

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  • rjd1
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15 Oct 2011 13:41 #23698 by rjd1
Replied by rjd1 on topic Re: Stuck transfer box lever????
are you kiddin was that a serious answer hope no 1 try`s that

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