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HD Halfshafts and CV's

  • g187eev
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08 Jun 2012 17:42 #41987 by g187eev
Replied by g187eev on topic Re: HD Halfshafts and CV's
Am I right in thinking the CV and shaft you have there are US/Indian or where ever ones... same as the TG ones I have here stock... they look identical...

If they are to go in to a Jimny front axle casing... how did you overcome the problem of them being to large for the ball. . . ?

Drop us a PM dude if you'd rather... :)

RB

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  • panosd
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08 Jun 2012 18:45 - 08 Jun 2012 18:47 #41994 by panosd
Replied by panosd on topic Re: HD Halfshafts and CV's
Rockwatt i think that sj and jimny are not the same at front. Sj axle shafts are different than jimny's ones.

I have the jimny stock front axle. So this patent is new i suppose.

Correct me if i am wrong.

The cv's fitted as a stock one. No drill-trim etc.

I will try to find the pics from the fitting.
Last edit: 08 Jun 2012 18:47 by panosd.

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  • Rockwatt
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08 Jun 2012 21:53 #42021 by Rockwatt
Replied by Rockwatt on topic Re: HD Halfshafts and CV's

panosd wrote: Rockwatt i think that sj and jimny are not the same at front. Sj axle shafts are different than jimny's ones.

I have the jimny stock front axle. So this patent is new i suppose.

Correct me if i am wrong.

The cv's fitted as a stock one. No drill-trim etc.

I will try to find the pics from the fitting.


Yes I'm aware that the Jimny and Sj axles are slightly different in length and the swivel housings. I have fitted the scuby cv's in a Jimny with custom made shafts.
But there are better cv's that will also go in with a bit of machining.

Rob the cv's in the pic are not TG ones. But I did try a set to see if they would fit and I think they would go with a little clearanceing with a die grinder but you would obviously need new shafts.

On the KAM locker thing , just wondering how they plan to get the enlarged shaft into the axle ! As the Sj one needed clearanceing around the seal area. And you have to put the shaft in before the seal.

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  • panosd
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09 Jun 2012 08:11 #42053 by panosd
Replied by panosd on topic Re: HD Halfshafts and CV's
There is a mechanic here in Greece that has made his own air locker and other stuff for 4x4.

He mades a lot of great stuff. He also has come up with a solution for the front jimny axle

using bigger cv joints and axle shafts 26spline. This is not cheap at all but worth its money.

Before taking the suby cv's and shafts i talked with him and ask him for a price.

For HD axle shafts and cv's 26spline and a front locker of his the price was 1500E.

Oh and his lockers are better than the arb's. Take a look.

protrack.gr/proionta/suzuki/adm-menu/jim...-cv-joint-jimny.html

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  • bluejimny
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09 Jun 2012 11:46 #42073 by bluejimny
Replied by bluejimny on topic Re: HD Halfshafts and CV's
did a little on the shims to fit the larger CV's

the plan is going with TG ones, and yes with a bit of die grinding they will fit,



as they are quite larger i plan to bring the stub out with a spacer



from testing they seem to need 5mm either side to get the cv clearance

then just machine the end of the TG CV to suit the jimny and what ever hub is being used as they are longer than the jimny ones

[img][IMG]http://i726.photobucket.com/albums/ww269/jimnybits/IMAG0371.jpg[/img][/img]

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  • panosd
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09 Jun 2012 13:34 #42078 by panosd
Replied by panosd on topic Re: HD Halfshafts and CV's
Protrack does what you said above.

You must be careful with this. If you dont close all the flanges right you will have oil and greese leak and

water + mud will go inside the axles.

The first who tried this had this problem.

The one's i have dont need any trimming because are like stock ones in size. (22spline)

Very good work. :)

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