I am gradually working through this conversion. As it modifies a transfer box from an old SJ most of the work at present is with the realm of the SJ rather than the Jimny. The main Jimny work will come when I fit the Transfer Box.
When I had an SJ I wrote a guide to doing the work - which is HERE. I am using this guide but I have found a couple of areas that need updating so look out for a revised edition at some point which wil include the details for fitting it to a Jimny......
Â
For reference:
These are the part numbers for items in the SJ transfer box that may need replacing during the conversion - NOTE THESE ARE SJ NOT JIMNY PARTS
Input Shaft Oil Seal - 29971-80050 Â or direct from the BigJimny Shop!
Input Shaft Front Bearing - 29981-80050 or 62/28 from SimplyBearings
Input Shaft Rear Bearing - 29982-80050 or 63/22 from SimplyBearings
Output Shaft Front Oil Seal - 29971-80050 Â or direct from the BigJimny Shop!
Output Shaft Rear Oil Seal - 29972-80050 or direct from the BigJimny Shop!(I know this points to the 7mm seal - which fits ok)
Output Shaft Front Bearing - 08173-63060 or 6308N from SimplyBearings
Output Shaft Rear Bearing - 29981-80050 or 62/28 from SimplyBearings
Output Shaft Rear Bearing Retainer - 29143-80050
Front Case Gasket - 29536-80050
Centre Case Gasket - 29525-80050
Output Shaft Shim 0.1 - 29147-80050
Output Shaft Shim 0.3 - 29148-80050
Output Shaft Shim 0.5 - 29149-80050
Inout Shaft Shim 0.1 - 29117-80050
Input Shaft Shim 0.3 - 29118-80050
Input Shaft Shim 0.5 - 29119-80050