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Rusty body mount

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04 May 2024 19:23 - 04 May 2024 19:31 #255865 by Icejimny
Rusty body mount was created by Icejimny
Hi
On my newly acquired toy 
I just discovered some annoying squeaking in my 2003 jimny 
after investigating the body mount right rear seem to be rusted pretty bad.
what are the best repair options, are there some ready made panels for this ?
chassis looks ok but rear body is pretty rusty.
Last edit: 04 May 2024 19:31 by Icejimny.

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07 May 2024 08:16 #255900 by lightning
Replied by lightning on topic Rusty body mount
That all looks fairly badly corroded. I would imagine it will need dismantling and repair patches made where necessary.

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07 May 2024 18:54 #255902 by TrondK
Replied by TrondK on topic Rusty body mount
Hi,

I had the same problem and bought these parts from Jimnybits:

www.jimnybits.com/62130-81aa4-genuine-fl...inr-98-18-no-15.html
www.jimnybits.com/62211-81a00-genuine-ex...-rh-98-18-no-19.html
www.jimnybits.com/62311-81a00-genuine-ex...-lh-98-18-no-20.html
www.jimnybits.com/62511-81a01-genuine-fl...ter-98-18-no-21.html
www.jimnybits.com/62141-81a00-genuine-br...ket-98-18-no-16.html

I also got 2 new rear body mount rubbers as the original ones had a metal plate on top that was corroded away:
www.jimnybits.com/genuine-cushion-body-m...ody-bushes-no-3.html


It wasn't too difficult when I figured out how to weld :) The worst in my opinion was to find and drill / grind out the spotwelds.
Then when you first start to do something like this you will probably find some more rust.

Here you can read about my struggles:
www.bigjimny.com/index.php/forum/7-jimny...-through-body-mounts

good luck!
The following user(s) said Thank You: gv42

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07 May 2024 21:15 #255906 by Icejimny
Replied by Icejimny on topic Rusty body mount
Thanks TrondK
Awesome to see your thread about this.
I suspect i will use this to learn a bit about welding aswell.
Great to get links to all these ready made parts for this.

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10 May 2024 08:06 #255918 by lightning
Replied by lightning on topic Rusty body mount
l didn't realise there were so many ready made repair patches available for the Jimny!

How's the other side, is it in a better state? Time to get some rust proofing products on the underside once you've repaired it.

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16 Jun 2024 16:29 - 16 Jun 2024 16:38 #256310 by Icejimny
Replied by Icejimny on topic Rusty body mount
Ok repairs are underway see pics, i purchases 2mm steel plate for the main attachment and 0.8mm for for the mounting for the trunk that was rusted aswell.
will add more pics as the repairs continue.

@Lightning The other side does not have alot of rust and the mounting plate seems fine, but i think it might be good to try to strengthen it somehow since the bumper is off.
Last edit: 16 Jun 2024 16:38 by Icejimny. Reason: Added comment about other side
The following user(s) said Thank You: Darthblaker7474

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