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3rd Gen Suzuki Jimny VVT 2005 M13A - R72 Gearbox Refurbishment

  • Dano0404
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27 Sep 2019 07:18 #213912 by Dano0404
I don't remember having any trouble on mine with this. How ever that is a sealed bearing and I belive there is a seal on the output shaft so it could be trapped air? We have this problem at work with a lip seal against a sealed bearing, you can ease a small screw driver under to realise the pressure. It should be a tap fit a gentle tap.

Heating up can be a good idea but you have limited time to work with it. Also the risk of it going cold and not being where you want it.

Good luck

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27 Sep 2019 20:38 #213947 by HUN
Dano0404

Ahaa! So that's why it bounces back! I found this bouncing issue with the counter shaft bearing only which sits into the housing without let the air escape. I just have not realized that this is the source of problem. I'll give it a go then! Thanks for pointing me to right direction!

G.

TrailMaster 2" lift kit
Full floating rear axle conversion, JB underbody guards & recovery points
ORE transfer box HD brackets
T-Max split charge system
X-Shock Dakar ceramic clutch kit & roof rack
Flo-Flex castor polybushes
Kumho KL71 tyres
AVM manual hubs
ORA radius arm guards
Push-fit breathers

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28 Sep 2019 12:07 - 28 Sep 2019 18:06 #213969 by HUN
Sorted! Heating up with heat gun did the trick! :woohoo:
Ready!

TrailMaster 2" lift kit
Full floating rear axle conversion, JB underbody guards & recovery points
ORE transfer box HD brackets
T-Max split charge system
X-Shock Dakar ceramic clutch kit & roof rack
Flo-Flex castor polybushes
Kumho KL71 tyres
AVM manual hubs
ORA radius arm guards
Push-fit breathers
Last edit: 28 Sep 2019 18:06 by HUN.

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  • Daniel30
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28 Sep 2019 21:57 #213982 by Daniel30
Good news well done

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29 Sep 2019 11:13 #213995 by HUN
Thanks Danny

TrailMaster 2" lift kit
Full floating rear axle conversion, JB underbody guards & recovery points
ORE transfer box HD brackets
T-Max split charge system
X-Shock Dakar ceramic clutch kit & roof rack
Flo-Flex castor polybushes
Kumho KL71 tyres
AVM manual hubs
ORA radius arm guards
Push-fit breathers

Please Log in or Create an account to join the conversation.

  • Dano0404
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29 Sep 2019 16:38 #214017 by Dano0404
Top work. Before I took mine apart it had a rattle in 3rd even though all the bearings felt good after I put it back together all was sorted. Have you tried running through the gears before putting it back in? I got something backwards in mine on my first attempt and could select all of them.

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