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Boot panel replacement
- Jim Jimny
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24 Jan 2018 09:57 #188796
by Jim Jimny
Hi
I want to replace the boot floor, I've registered my Jimny with DVLA as a 2 seater as I use it as a van and to cart my dogs around in.
The question I want to ask is because it has no rear seat belts and the Jimny has a chassis ie the body isn't structural, does the panel have to be welded in place, can it not be bonded?, I have another 4x4 a cruiser, I had to do a small repair in the boot and what I was advised to do was to bond it and pop rivet it in place, in effect the pop rivets hold it in place while the bonding agent goes off.
Boot panel replacement was created by Jim Jimny
Hi
I want to replace the boot floor, I've registered my Jimny with DVLA as a 2 seater as I use it as a van and to cart my dogs around in.
The question I want to ask is because it has no rear seat belts and the Jimny has a chassis ie the body isn't structural, does the panel have to be welded in place, can it not be bonded?, I have another 4x4 a cruiser, I had to do a small repair in the boot and what I was advised to do was to bond it and pop rivet it in place, in effect the pop rivets hold it in place while the bonding agent goes off.
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24 Jan 2018 11:11 #188799
by mlines
Martin
2003 M13 early KAP build.
3" Trailmaster lift with 1.5 Spacers on front
Customised winch bumper and roll cage
235/85R16 Maxxis Bighorns on 16" Rims, 4:1 Rocklobster, Rear ARB locker and on-board air
Corrected arms all-round, rear disks, Recaro seats and harnesses
Replied by mlines on topic Boot panel replacement
I understood that patches that are not near the body mount points or seat-belt points can be bonded.
Anything else needs welding
Anything else needs welding
Martin
2003 M13 early KAP build.
3" Trailmaster lift with 1.5 Spacers on front
Customised winch bumper and roll cage
235/85R16 Maxxis Bighorns on 16" Rims, 4:1 Rocklobster, Rear ARB locker and on-board air
Corrected arms all-round, rear disks, Recaro seats and harnesses
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- MadsV
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24 Jan 2018 13:58 #188806
by MadsV
Replied by MadsV on topic Re:Boot panel replacement
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24 Jan 2018 14:15 #188807
by mlines
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Martin
2003 M13 early KAP build.
3" Trailmaster lift with 1.5 Spacers on front
Customised winch bumper and roll cage
235/85R16 Maxxis Bighorns on 16" Rims, 4:1 Rocklobster, Rear ARB locker and on-board air
Corrected arms all-round, rear disks, Recaro seats and harnesses
Replied by mlines on topic Re:RE: Re:Boot panel replacement
That is true but try telling it to an MOT manMadsV wrote: The panel it self is not a part of the seat belt bolts, its underneat. I replaced my panel and used only bonding and a couple of screws.
Its bolted to this bracket under
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Martin
2003 M13 early KAP build.
3" Trailmaster lift with 1.5 Spacers on front
Customised winch bumper and roll cage
235/85R16 Maxxis Bighorns on 16" Rims, 4:1 Rocklobster, Rear ARB locker and on-board air
Corrected arms all-round, rear disks, Recaro seats and harnesses
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- MadsV
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24 Jan 2018 17:53 #188814
by MadsV
Replied by MadsV on topic Re:Boot panel replacement
We do MOT at our shop, no one had any comments to this as it does not do any harm to the frame and structure. I change body panels all the time and do not consider this any problem, but this is not the UK and there is always some a-holes doing MOTs.
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- Jim Jimny
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24 Jan 2018 18:41 #188815
by Jim Jimny
Replied by Jim Jimny on topic Re:Boot panel replacement
Seat belt mounting points shouldn't be an issue for me as it is registered as a 2 seater and the rear belts have been removed.
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- Jim Jimny
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25 Jan 2018 22:29 #188846
by Jim Jimny
Replied by Jim Jimny on topic Re:Boot panel replacement
It's quite interesting seeing a picture with the floor removed, is it relatively level?, im thinking now as its a van maybe i will put a flat ally treadplate floor in, that would be more practical for me.
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- MadsV
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26 Jan 2018 10:19 #188853
by MadsV
Replied by MadsV on topic Re:Boot panel replacement
That shouldnt be any problem
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27 Jan 2018 16:24 #188876
by Busta
Replied by Busta on topic Boot panel replacement
The ally would need some stiffening. A flat sheet would be very weak. Depending on your fabrication skills, it may be easier to fit a replacement floor then put the ally over the top.
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