A place for more technical discussions. Please make sure you post in the correct section on the site, this way it keeps the site tidy AND ensures you get a more relevant answer.

Stopping the flashing 4WD light with pictures

  • helijohn
  • Topic Author
  • New Member
  • New Member
    Public
More
23 Sep 2013 11:27 #84077 by helijohn
My thanks to facade for giving me directions.

If you look under the battery, there is a birdsnest of rubber pipes and the two vacuum valves. There is a round switch with two wires on attached to one of the pipes near the valves. Join the wires together.

Then there is a pipe leading from the manifold to this birdsnest. Blank it off at the manifold with a rubber cap.



One look under the battery almost put me off. Oh for tiny hands.


I removed the vac tank for better access. Here is the plug on the switch viewed from the radiator.




The round switch unit pulls out of a spring clip for better access but not much . I wanted to remove the wiring plug from the switch rather than cut the wires and that was a nightmare. Eventually I kinda broke the plug's clip as you can maybe see.



TBC......................
Attachments:

Please Log in or Create an account to join the conversation.

  • helijohn
  • Topic Author
  • New Member
  • New Member
    Public
More
23 Sep 2013 11:31 - 02 Dec 2013 11:16 #84079 by helijohn
Replied by helijohn on topic Stopping the flashing 4WD light with pictures
Contd........................
Next I made a patch lead.



Which fits like this.



Then all I had to do was whip off the vac tube going from the round switch to the manifold and replace it with a plugged bit of tube. I was going to use a ball bearing but that's another story. :laugh:




Finally fitted a decent blanking plug.

Attachments:
Last edit: 02 Dec 2013 11:16 by helijohn.

Please Log in or Create an account to join the conversation.

More
17 Apr 2015 19:05 #142681 by Rhinoman
Just to confirm. If I fit the shorting link and then plug the take off from the manifold then I can run FWHs without the flashing warning and 4wd will be fully functional without any other mods? Sorry if it sounds dumb its been a long day - off to Tong tomorrow and just discovered a broken hub.

Some Suzukis and a bunch of motorcycles.

Please Log in or Create an account to join the conversation.

  • helijohn
  • Topic Author
  • New Member
  • New Member
    Public
More
17 Apr 2015 19:12 #142682 by helijohn
Replied by helijohn on topic Stopping the flashing 4WD light with pictures

Rhinoman wrote: I can run FWHs without the flashing warning and 4wd will be fully functional without any other mods? Sorry if it sounds dumb its been a long day - off to Tong tomorrow and just discovered a broken hub.

If I am understanding correctly; if you are using MANUAL selectable hubs then yes. If you have locked (or unlocked) non manual hubs (permanently) by some method then again I think yes.

Please Log in or Create an account to join the conversation.

More
17 Apr 2015 19:27 #142686 by Rhinoman
Yes I have some Aisin free wheeling hubs that I can use. If I don't do the switch mod will I have 4wd and the only issue will be an annoying flashing light?

Some Suzukis and a bunch of motorcycles.

Please Log in or Create an account to join the conversation.

More
17 Apr 2015 19:31 #142687 by mlines
If

Sent from my Nexus 5 using Tapatalk

Martin

2003 M13 early KAP build.
3" Trailmaster lift with 1.5 Spacers on front
Customised winch bumper and roll cage
235/85R16 Maxxis Bighorns on 16" Rims, 4:1 Rocklobster, Rear ARB locker and on-board air
Corrected arms all-round, rear disks, Recaro seats and harnesses

Please Log in or Create an account to join the conversation.

Time to create page: 0.205 seconds
Joomla template by a4joomla