Suzuki Samurai 6.5 Transfer Case Gear Kit Install

Some great instructions i've found, might help someone out

www.trail-gear.com/tech/zuk65gears/index.html

106 steps of scariness! I'm sure I could do it but I think I'd prefer to leave it to a pro!

Kirkynut

This really is an awesome kit, and that's why it is now the only kit we stock and offer.

No machined/welded gears here... all brand new throughout... new roller bearings, counter shaft shims, new counter shaft (which is nearly always worn on all donor boxes) all new gaskets & seals throughout... THE WHOOOOLE lot!... hard to beat it really...

RB
ORA

I've got mine coming thanks to NickG
Just hoping someone may have a longer flange as this box has the drum brake.
If g187eev has any going spare please let me know, as I will need it for once I visit TOR in March, as some nice chap will be there who supplies nice fitting kits!

Ok, i'm thinking..... . which normally ends up costing alot!:blush:

NickG had 33''s, i'm getting the 6.5:1 gears and I loved my old 33'' Maxxis Bighorn tyres I had on my Pajero a few years ago. I have been considering some less aggressive tyres to the special tracs I currently have and these keep coming to mind.





Do I......Don't I......Do I.......Don't I......errrrrrmmmmm:silly: :silly: :silly:

I've already got plenty of lift and well trimmed arches so they should fit nicely!.