A place for general chat about the Jimny. Please make sure you post in the correct section on the site, this way it keeps the site tidy AND ensures you get a more relevant answer.

Suppliers/Dealers or anyone selling with a commercial view in mind CANNOT post here unless responding to a specific request of a member in a "wanted" post.

Suppliers include people "breaking for spares" on a regular basis, when purchasing spares members should ask a supplier what they contribute to the running of the forum particularly if contacted by a Private Message

Suppliers or Members who have contributed to the forum can be identifed by the
logo.

Clutch slipping..? I think.

  • lukeyblunt
  • Topic Author
  • New Member
  • New Member
    Public
More
21 Sep 2012 20:12 #48500 by lukeyblunt
Clutch slipping..? I think. was created by lukeyblunt
Hi Everyone..

I went to overtake a tractor the other day.. plopped it down a few gears and put my foot down.
It just revved as if my foot was on the clutch.. then gradually started to bite as the rpm decreased.

Seems as though the clutch may be worn. That was my first thought.

Any suggestions on anything else that it may be.. or quick solutions..? :dry:

It's very hit and miss, whether it decides to bite or not.. so i daren't overtake tractors or slow Daewoo drivers.



Many thanks,
Luke.
Attachments:

Please Log in or Create an account to join the conversation.

More
21 Sep 2012 20:27 #48501 by mlines
Replied by mlines on topic Clutch slipping..? I think.
There is some adjustment on the clutch before you replace it. Its down on the clutch arm under the car and is a plastic knurled wheel.

Martin

Martin

2003 M13 early KAP build.
3" Trailmaster lift with 1.5 Spacers on front
Customised winch bumper and roll cage
235/85R16 Maxxis Bighorns on 16" Rims, 4:1 Rocklobster, Rear ARB locker and on-board air
Corrected arms all-round, rear disks, Recaro seats and harnesses

Please Log in or Create an account to join the conversation.

  • lukeyblunt
  • Topic Author
  • New Member
  • New Member
    Public
More
22 Sep 2012 11:02 #48532 by lukeyblunt
Replied by lukeyblunt on topic Clutch slipping..? I think.
Hi Martin,

Thanks for the speedy response! I've had a look at it but don't understand what / where I'm adjusting.
I've seen Renard's video but that's just the removal of the cable.. right..? :dry:

The plastic nut is very firmly secured.. and the cable, unlike Renard's is black with grease. Might this be the problem..?

Thanks again !

Please Log in or Create an account to join the conversation.

More
22 Sep 2012 13:06 #48537 by j999pre
Replied by j999pre on topic Clutch slipping..? I think.
the adjuster is exposed to all sorts of mud etc. it may be worth taking the end of the cable off and wd 40 it. Then refit and adjust. Good luck

Gold Jimny the best colour (sold) :(

Big red Jimny 32" tyres, arbs, cage 5:1 transfer etc. (Sold)

Grey pick up Jimny
Turbo m13a, arbs, floating rear shafts, disc conversion rear, vented front conversion. 245 70 16. Winch, 3" lift, 4:16 trans hd shafts and CVS

Please Log in or Create an account to join the conversation.

More
22 Sep 2012 15:05 #48542 by facade
Replied by facade on topic Clutch slipping..? I think.
As the clutch wears, the plate gets thinner, and the adjustment become too tight, so you have to turn the big plastic nut on the cable at the gearbox to allow more thread to poke into the gearbox.

There should be a little free play at the pedal, you can feel when it starts to pull the clutch, use your hand to push the pedal if you've not done it before.

Unfortunately, Suzuki, like most Japanese makers have no idea about corrosion, as in Japan they don't salt the roads, and it is seized solid as you have found out. The threads are alloy BTW.

Crawl underneath, and you can remove the plastic box from the clutch housing to expose the hook on the clutch arm, and a square loop on the cable end.
This will unhook easily. The whole cable then pulls out of the gearbox, and will pull upwards under the bonnet, until it comes out and points forwards over the radiator.
Attack with wire brushes, emery cloth etc, and apply a little of your favourite lube to the threads, so the plastic nut will spin onto the corroded part of the thread.
Reattach, and adjust the nut to give about 1" of free play at the pedal.
If it slips and there is free play at the pedal, time for a new clutch.

If it suddenly breaks, go back to the last thing that you did before it broke and start looking there :)

Please Log in or Create an account to join the conversation.

Time to create page: 0.149 seconds
Joomla template by a4joomla
We use cookies to give you the best online experience. Please let us know if you agree to all of these cookies. Accepting the Cookies also accepts the Disclaimers for the website.