Having had the winch sat on the front of the Jimny for a year the salt spray, mud and water have taken its toll and its many some very expensive noises as it rotates. Therefore I have stripped and re-built it and, of course, written a "how to" guide along the way.
Kerry has sent in these pictures of the process for fitting a TJM AirTek Snorkel....
Don't forget to send in your pictures of Jimnys getting muddy!
You will have seen in my other articles that I have fitted a Rocklobster Transfer Box using an Offroad Armory mounting kit. My kit was an early production model and I had problems with clearance between the transmission tunnel and during testing the other week we had a "Tink Tink Tink" noise which turned out to be a balance weight hitting the gearbox remote mechanism.
Rob, from Off-Road Armory has contacted me to explain that the kit now comes with new mounts to replace the standard Jimny ones that were originally re-used in the early versions of the mount kit....
If you have owned a Jimny for any amount of time you will have come across the "Death Wobble". As you accelerate through 30-40 mph the steering wheel starts to wobble and this can rapidly become un-controllable to the point where it is dangerous. But it doesn't happen everytime and most of the time you can accelerate through it. On the way back from Oxley's Shaw mine started to do it. The problem can be caused by a number of problems:
1. Front Kingpin Bearings worn
2. Front Wheel Bearings worn
3. Steering arm/axle bent.
Sure enough, when I got home and jacked it up it looked like it was time for a new Kingpin bearing. As I also had a clicking CV joint, I decided to strip the lot down. However when I got it apart the Kingpins were fine. Feeling with my fingers I could just detect a slight movement in the wheel bearing. I took the wheel bearing out (see my guide) and found out something really strange......