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Gas gauge displaying improper level
01 Oct 2023 07:18 #251106
by Hedge
Gas gauge displaying improper level was created by Hedge
Hey all,
First post here, lurked for ages. I have a JA22W and I have been having a gas gauge issue. No matter what I have done, the gauge reads 1/3 when full and then drops to 0 as the fuel runs low. The gauge never hits full.
I have replaced the sending unit in the tank, and today I pulled the dash and put in a whole new gas/temp gauge. Both of those didn’t fix the issue. Any thought on how I should proceed?
any help/guidance would be appreciated.
First post here, lurked for ages. I have a JA22W and I have been having a gas gauge issue. No matter what I have done, the gauge reads 1/3 when full and then drops to 0 as the fuel runs low. The gauge never hits full.
I have replaced the sending unit in the tank, and today I pulled the dash and put in a whole new gas/temp gauge. Both of those didn’t fix the issue. Any thought on how I should proceed?
any help/guidance would be appreciated.
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- rogerzilla
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01 Oct 2023 08:17 #251107
by rogerzilla
Replied by rogerzilla on topic Gas gauge displaying improper level
Are you getting a full 12V to the sender? There may be a high resistance in the wiring.
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01 Oct 2023 08:18 #251108
by Lambert
Temeraire (2018 quasar grey automatic)
One of the last 200ish of the gen3s, probably.
ADOS Attention Deficit Ooooh Shiny!
Replied by Lambert on topic Gas gauge displaying improper level
When you had the sender out of the tank did moving the float manually make a difference to the gauge? I'm wondering if the float is intact and or if the arm needs bending/calibration to match the limits of the tank?
Temeraire (2018 quasar grey automatic)
One of the last 200ish of the gen3s, probably.
ADOS Attention Deficit Ooooh Shiny!
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01 Oct 2023 09:10 - 01 Oct 2023 09:16 #251112
by facade
If it suddenly breaks, go back to the last thing that you did before it broke and start looking there
Replied by facade on topic Gas gauge displaying improper level
I don't really know how they work. The one in my Gen 3 used to read the last level with the ignition off, and would only change when the ignition was on, which indicates a moving iron type, but the response is very slow and the diagrams indicate it has a regulator inside, which would be bimetallic- I've never pulled a gauge apart to see.
Anyway, as you have changed both ends, and the regulator seems to be part of the fuel gauge, I'd check the resistance of the tank unit when it is in the car, in case there is some obstruction in the tank stopping the float rising (or it is fitted in the wrong orientation and the float is hitting the side or a baffle).
I'd check the spare first, just move the arm and check the resistance against the table (to see if the table is the right one, I only have a leaf spring manual. Then check what the resistance is as you fill the tank up, if it reads 1/3 the resistance must be 40-50 ohms.
If the resistance of the sender is right, I'd jump a temporary wire from the sender terminal back to the gauge yellow/red wire in case it is a fault with the wire- also check for corrosion at the plug terminal for that yellow/red wire.
Anyway, as you have changed both ends, and the regulator seems to be part of the fuel gauge, I'd check the resistance of the tank unit when it is in the car, in case there is some obstruction in the tank stopping the float rising (or it is fitted in the wrong orientation and the float is hitting the side or a baffle).
I'd check the spare first, just move the arm and check the resistance against the table (to see if the table is the right one, I only have a leaf spring manual. Then check what the resistance is as you fill the tank up, if it reads 1/3 the resistance must be 40-50 ohms.
If the resistance of the sender is right, I'd jump a temporary wire from the sender terminal back to the gauge yellow/red wire in case it is a fault with the wire- also check for corrosion at the plug terminal for that yellow/red wire.
If it suddenly breaks, go back to the last thing that you did before it broke and start looking there
Last edit: 01 Oct 2023 09:16 by facade.
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