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Lift Kit

  • KeithG
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03 Dec 2020 21:28 #230641 by KeithG
Gearbox was created by KeithG
trying to locate a manual gearbox for a 2005 model
anyone got any good contacts to get one from

the numberplate is FV54 ZVE

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  • Lambert
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  • The quickest Jimny in Harrogate...(that I own)
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04 Dec 2020 04:20 #230648 by Lambert
Replied by Lambert on topic Gearbox
Welcome to the forum. 2005 is a transition year, does your Jimny have a manual transfer box or dashboard push button 4x4 selection?

Temeraire (2018 quasar grey automatic)
One of the last 200ish of the gen3s, probably.
ADOS Attention Deficit Ooooh Shiny!

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04 Dec 2020 14:32 #230656 by yakuza
Replied by yakuza on topic Gearbox
2005 to about 2009 has open bearings in the gearbox. 2010 or so to 2018 has bearings with green vinyl caps on the sides to keep the oil inside them. For some reason this is better. I changed my broken 2005 gearbox to a 2012 one and stuck a camera inside to confirm the bearings were capped.

Norway 2005 Jimny M16A VVT, 235 BFG MT, 2" Trailmaster, ARB rear lck, 17%/87% high/low gears.

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  • KeithG
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07 Dec 2020 21:16 #230746 by KeithG
Replied by KeithG on topic Gearbox
it has a dashboard push button 4x4 selection

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  • Lambert
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08 Dec 2020 05:14 #230748 by Lambert
Replied by Lambert on topic Gearbox
Ok. This means you have one of those prone to failure. Most professional breakers know this and charge accordingly for second hand boxes that could be no better. Consequently prices are about the same as a rebuild. The advantage of a rebuild is that the kit includes the newer sealed version bearings and overcomes the primary failure mode.

Temeraire (2018 quasar grey automatic)
One of the last 200ish of the gen3s, probably.
ADOS Attention Deficit Ooooh Shiny!

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  • Daniel30
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08 Dec 2020 12:07 #230754 by Daniel30
Replied by Daniel30 on topic Gearbox
It's either a rebuild or second hand, got my one 2016 from a suzuki breakers but as Lambert has mentioned there are expensive and might be worth changing the clutch while you have the box out

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  • ZukracerV6
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08 Dec 2020 12:18 - 08 Dec 2020 12:18 #230755 by ZukracerV6
Replied by ZukracerV6 on topic Gearbox
When I had the same issue on a 2009 gearbox I rebuilt it myself following the excellent Big Jimny Guide - www.bigjimny.com/mediawiki/index.php/Gearbox_R72_rebuild

I bought a rebuild kit from ebay, and the only tool I had to buy was a new set of circlip pliers (don't need much of an excuse to buy new tools) and then I followed the steps. To be honest it was a doddle to rebuild. The clutch was and throw-out bearing was also done at the same time.
Last edit: 08 Dec 2020 12:18 by ZukracerV6.

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  • KeithG
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16 Dec 2020 18:02 #230934 by KeithG
Replied by KeithG on topic Lift Kit
Does anyone have a lift kit that they want to sell?

contact me

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