Clips and bits for body and trim elements

From BigJimny Wiki
Jump to navigation Jump to search

Note Icon.pngThe content of any article might be expanded / improved in the future - revisit it sometimes.
Note Icon.pngSeen a mistake? Know something that isn't written? Edit and change this article yourself!
Note Icon.pngImages in the article (if present) can be enlarged by clicking on them.


Introduction

  • Suzuki Jimny is a modern, plastic-infused vehicle.
  • Therefore, most Jimny's body and trim panels are interconnected by plastic clips and/or rivets as opposed to screws, as is the case with most modern vehicles.


  • The reason for that is that in the 21st century, screws (which usually have to be visible) have become unstylish, old-fashioned, distasteful, ugly, vulgar, repugnant, blasphemous and they break the design contours.
  • Therefore, since screws are highly undesireable for all the mentioned reasons, vehicle designers have come up with another interconnecting method for various body and trim panels - plastic clips of various shapes and latching designs.
  • Clips and rivets are futuristic, high-tech, sexy, sensual, smart, slick, smooth, unobtrusive and above all can be easily hidden or obscured, and therefore they do not spoil the design contours and do not distract people from enjoying the beauties of life when spending their precious time in their all-lookalike disposable vehicles.


  • However, since clips are usually hidden, they are also usually inaccessible to dismount when separating body panels or trim pieces.
  • Even when a clip or rivet is accessible, it is usually quite tricky to de-latch it (dismount it) without damaging the clip or spending an excessive amount of time gently fiddling with it.


  • Therefore, it is quite common to break or lose a lot of clips or rivets when dismounting certain vehicle or body trim panels.
  • However, finding a matching replacement can be quite an effort, since many clips and rivet types look alike on a first (and even second and third) glance.
  • However, looking similar is not important, but fitting exactly is important.
    • In order for a replacement rivet or clip to fit exactly, it usually has to have exact same shapes and contours in order to latch properly.
    • That is why this article exists - to help you find exactly matching replacement clips for the needed type of clips for a Jimny.


Clip and rivet types

  • The tables in this article contain the data compiled from official Suzuki's parts catalogues and diagrams about various types of clips and rivets used in Jimnys.
  • The situation in your Jimny might differ from the data stated below if you have some relatively rare edition (possibly some Santana Jimnys from Spain, some cabrio Jimnys, or whatnot).


Notes on vehicle "types" / revisions

  • Since Jimnys have been in production for 20 years, there have been many revisions along.
    • Therefore, many clips, bolts, screws etc. differ for different Jimny revisions / types.
    • This article has tried to cover and distinguish as much of those differences as possible.
      • However, there is no guarantee about the accuracy of any data regarding compatibility of a certain part with a certain Jimny vehicle.
  • The article "Manuals and owners guides" explains the story about various Jimny editions and types in great detail.
    • For lazy readers - in (very) short, all Jimny revisions can be classified into three groups:
      1. Oldest group from 1998 to 2005 (types 1-4, partially type 5);
        • These are (usually) distinguished by having 1st model front bumper and 1st edition front interior (dash board, instrument panel, etc.).
      2. Intermediate group from 2005 to 2013 (partially type 5, types 6-8, partially type 9);
        • These are (usually) distinguished by having 2nd model front bumper and 2nd edition front interior (dash board, instrument panel, etc.).
      3. The newest group from 2013 to 2018 (partially type 9, types 10-12).
        • These are (usually) distinguished by having 3rd model front bumper and 3rd edition front interior (instrument panel, steering wheel).
    • The tables below contain the data with which Jimny types a certain part is compatible.


Jimny clips, bolts and bits

Front hood

The table below contains some of the items from the Suzuki's parts catalogue/diagrams in the following diagram categories:

  • "Body -> Front hood panel";
  • "Body -> Garnish".

Front hood
Suzuki
P.N.
Used on
vehicle types
Required
quantity
Description
09409-04304 1-12 10 Holds the scoop where the front end of the front bumper rests on?
09403-07311 1-4 1 Holds the hood's support rod in place when it is in resting position;
09403-07332 5-12 1 Holds the hood's support rod in place when it is in resting position;
09409-09304 9-12 1 Clip, Connects part of the fake power bulge to the bonnet;
09409-07340 9-12 3 Holds the cover on the front cross-member below the bonnet;
09409-08320 1-8 5 Clip, connects ventilation cowl between front hood and front windscreen to vehicle body on upper part;
09409-07308 1-12 3 Clip, connects ventilation cowl between front hood and front windscreen to vehicle body on lower part;


Front bumper

  • The tables below contain some of the items from Suzuki's parts catalogue/diagrams in the diagram category "Body -> Front bumper".
  • Each of the three bumper models / editions has their own dedicated table.
  • See the wiki article "Front bumper issues" for more details about front bumper models.

Front bumper, 1st model
Suzuki
P.N.
Used on
vehicle types
Required
quantity
Description
09409-07332 1-12 3 Clip, connects the top of the front bumper to the front cross-member;
Replaced with newer improved and compatible P.N. 09409-07340;
09148-06007 1-12 2 Fixed plastic cut-out nut for the screw which connects the front bumper to the front side fender;
09122-66004 1-5 5 Screw (6x14) for l-bracket under bumper and also for connection of lower skid plate section to main upper bumber section;
09132-06022 1-12 2 Screw (6x20) for connection of bumper to side fender;
02142-06163 1-5 4 Screw for connection of lower skid plate section to main upper bumper section;
03541-05163 1-5 3 Screw for connection of plastic skid plate to bumper;
09409-06323 1-8 10 Clip to hold the in-bonnet front grille in place;
02162-06163 1-5 1 Bolt to connect the L-bracket for the skid plate to vehicle's body;


Front bumper, 2nd model
Suzuki
P.N.
Used on
vehicle types
Required
quantity
Description
09409-07332 1-12 3 Clip, connects the top of the front bumper to the front crossmember;
Replaced with newer improved and compatible P.N. 09409-07340;
03541-0516A 6-12 2 Screw for connection of lower skid plate section to main upper bumper section;
09132-06022 1-12 2 Screw (6x20) for connection of bumper to side fender;
09122-66007 6-12 5 Screw (6x14) for connection of lower skid plate section to main upper bumper section;
09125-06121 6-12 2 Screw for connection of plastic skid plate to bumper;
09409-06323 1-8 10 Clip to hold the in-bonnet front grille in place;
02162-0616B 6-12 3 Screw to connect the L-bracket for the skid plate to vehicle's body;
03541-0516A 6-12 2 Screw for the skid plate extension;


Front bumper, 3rd model
Suzuki
P.N.
Used on
vehicle types
Required
quantity
Description
71761-57M10-5PK 9-12 1 Bezel around left front fog lamp (needed if retrofitting front fog lamps);
71751-57M10-5PK 9-12 1 Bezel around right front fog lamp (needed if retrofitting front fog lamps);
09122-66007 6-12 5 Screw (6x14) for securing the lowest section of the bumper;
09132-06022 1-12 2 Screw (6x20) for connection of bumper to side fender;
09148-06007 1-12 2 Fixed plastic cut-out nut for the screw which connects the front bumper to the front side fender;
09409-07340 1-12 6 Clip, connects the top of the front bumper to the front cross-member;
Also connects the front center grille to cross-member;
Replaces and improves upon older compatible P.N. 09409-07332;
02162-0616A 9-12 1 Screw to connect the L-bracket to vehicle's body;
03541-0516A 9-12 5 Screw, for connecting front grille to crossmember;


Rear bumper

  • The table below contains some of the items from Suzuki's diagrams in the diagram category "Body -> Rear bumper".

Rear bumper
Suzuki
P.N.
Used on
vehicle types
Required
quantity
Description
09111-06061 1-5 7 Bolt (16x6.5), connects rear bumper to vehicle body;
09132-06022 1-12 4 Screw (6x20), connects rear bumper to rear fender;
09148-06007 1-12 4 Fixed plastic cut-out nut for the screw which connects the rear bumper to the rear fender;
03541-05123 1-5 7 Screw, for license plate holder;
Should be interchangeable with screw P.N. 03541-0512A;
09111-06094 6-7 7 Bolt (16x6.5), connects rear bumper to vehicle body;
09111-06245 7-12 7 Bolt (16x6.5), connects rear bumper to vehicle body;


Front side fender

  • The table below contains some of the items from Suzuki's parts catalogue/diagrams in the diagram category "Body -> Front fender".
  • All quantities in the table are for both fenders together.
    • Divide quantities by 2 for a single fender.

Front side fender
Suzuki
P.N.
Used on
vehicle types
Required
quantity
Description
02162-06123 1-5 12 Bolt, connects front fender panel to vehicle body;
01550-0612A 6-12 12 Bolt, connects front fender panel to vehicle body;
09148-06007 1-12 2 Fixed plastic cut-out nut for the clip or screw which connects the front inner wheel arch to the front fender;
09409-07332 1-12 14-20 Clip, connects inner wheel arch to fender;
Quantity depends on vehicle type;
Replaced with newer improved and compatible P.N. 09409-07340;
09409-08327 9-12 4 Clip, connects fender cover in the engine bay to fender;


Front wheel arch moulding

  • The table below contains some of the items from Suzuki's diagrams in the diagram category "Body -> Splash guard".
  • All quantities are stated for both vehicle sides.
    • If doing only one vehicle side, divide the quantity by 2.

Front wheel arch moulding
Suzuki
P.N.
Used on
vehicle types
Required
quantity
Description
77610-81A00-xxx 1-12 2 Rubber seal, along front wheel arch moulding;
There are various "XXX" suffixes for different colors;
09409-09304 1-12 12 Clip, connects wheel arch moulding to vehicle body;
09132-06022 1-12 2 Screw, connects wheel arch moulding to vehicle body;
09409-07332 1-12 8? Clip, connects inner wheel arch to vehicle body;
Replaced with newer improved and compatible P.N. 09409-07340;


Side door moulding

  • The table below contains some of the items from Suzuki's diagrams in the diagram category "Body -> Splash guard".
  • All quantities are stated for both vehicle sides.
    • If doing only one vehicle side, divide the quantity by 2.

Side door moulding
Suzuki
P.N.
Used on
vehicle types
Required
quantity
Description
09409-08328 1-12 26 Clip, connects side door moulding to side door;


Side door sill moulding

  • The table below contains some of the items from Suzuki's diagrams in the diagram category "Body -> Splash guard" and in the diagram category "Body -> Garnish".
  • All quantities are stated for both vehicle sides.
    • If doing only one vehicle side, divide the quantity by 2.

Side door sill moulding
Suzuki
P.N.
Used on
vehicle types
Required
quantity
Description
09409-09304 1-12 12 Clip, connects side door sill moulding to side door sill;
09409-07332 1-12 4? Clip, connects side door sill moulding to side door sill;
Replaced with newer improved and compatible P.N. 09409-07340;
09250-10016 1-12 8 Cap in the bottom of side door sill;
Purpuse is to enable water drainage while preventing water ingress from below;


Rear wheel arch moulding

  • The table below contains some of the items from Suzuki's diagrams in the diagram category "Body -> Splash guard".
  • All quantities are stated for both vehicle sides.
    • If doing only one vehicle side, divide the quantity by 2.

Rear wheel arch moulding
Suzuki
P.N.
Used on
vehicle types
Required
quantity
Description
77610-81A00-xxx 1-12 2 Rubber seal, along rear wheel arch moulding;
There are various "XXX" suffixes for different colors;
09409-09304 1-12 8? Clip, connects rear wheel arch moulding to vehicle body;
09409-07332 1-12 8? Clip, connects wheel arch moulding to vehicle body;
Replaced with newer improved and compatible P.N. 09409-07340;


Interior trim

The table below contains some of the items from Suzuki's diagrams in the following diagram categories:

  • "Body -> Roof lining";
  • "Body -> Front door panel";
  • "Body -> Back door panel";
  • "Interior trim -> Instrument panel";
  • "Interior trim -> Interior trim";


Most of the clips, rivets and screws from the dash board and instrument panel have not been included in the table, as it is a massive collection there which would take days to investigate!

Interior trim
Suzuki
P.N.
Used on
vehicle types
Required
quantity
Description
09409-05307-xxx 1-12 5 Rivet, connects rear part of interior roof lining to roof;
Typical "XXX" suffix is "6GS" indicating grey color;
09409-06310 1-12 2 Rivet, connects front part of interior roof lining to roof;
Typical "XXX" suffix is "6GS" indicating grey color;
Replaced by interchangeable rivet P.N. 09409-06326-xxx;
09409-08320 1-12 14 Clip, connects side door trim card to door frame;
Stated quantity is for both side doors;
09409-08308-xxx 1-12 2 Rivet, secures side door trim card to door frame;
Typical "XXX" suffix are T01 and P4Z, indicating some grey color;
Stated quantity is for both side doors;
84463-81A01-xxx 1-4 4 Cap for screw hole on interior side door grip handle;
Typical "XXX" suffix is T01 indicating grey color;
Stated quantity is for both side doors;
84463-81A50-xxx 5-12 4 Cap for screw hole on interior side door grip handle;
Typical "XXX" suffix is P4Z indicating grey color;
Stated quantity is for both side doors;
03542-06253 1-4 4 Screw which holds the interior side door grip handle in place;
Stated quantity is for both side doors;
09148-06007 1-4 4 Fixed plastic nut for screw which holds the interior side door grip handle in place;
Stated quantity is for both side doors;
03541-0625A 5-12 4 Screw which holds the interior side door grip handle in place;
Stated quantity is for both side doors;
09148-06024 5-12 4 Fixed plastic nut for screw which holds the interior side door grip handle in place;
Stated quantity is for both side doors;
09409-08320 1-12 11 Clip, connects rear door interior trim card to rear door frame;
09409-08326 5-12 6 Clip which connects the garnish around radio and heating controls to dash board;
Interchangeable P.N. is 09409-08332;
09409-06324 1-12 4 Clip, holds inner trim at "A" pillar in place;
Stated quantity is for both vehicle sides;
09409-06322-xxx 1-12 2 Clip, holds the trim cover in front of front speaker in place;
Typical "XXX" suffix is P4Z indicating grey color;
Stated quantity is for both vehicle sides;
09409-10308 1-12 24 Clip, connects upper rear side inner trim (around rear side windows) to vehicle body;
Stated quantity is for both vehicle sides;
09409-08320 1-12 8 Clip, connects lower rear side inner trim (below rear side windows) to vehicle body;
Stated quantity is for both vehicle sides;
09409-08322 1-12 2 Rivet, connects lower rear side inner trim (below rear side windows) to vehicle body;
Example source: Ebay item;
Stated quantity is for both vehicle sides;
09409-10308 1-12 4 Deep clip, connects lower rear side inner trim (below rear side windows) to vehicle body;
Stated quantity is for both vehicle sides;
09409-06324 1-12 4 Clip, secures lower rear side inner trim (below rear side windows) to vehicle body;
Stated quantity is for both vehicle sides;
09409-07308 1-12 2 Clip, secures lower rear side inner trim (below rear side windows) to vehicle floor;
Stated quantity is for both vehicle sides;
03141-0512A 1-12 4 Screw, lower rear side inner trim (below rear side windows) to vehicle floor;
Stated quantity is for both vehicle sides;
09148-05044 1-12 2 Nut for screw 03141-0512A;
Used by only one screw per vehicle side;
Stated quantity is for both vehicle sides;


Lamps

The table below contains some of the items from Suzuki's diagrams in the following diagram categories:

  • Electrical -> Front fog lamp;
  • Electrical -> Rear lamp;


  • All stated quantities are per individual lamp.

Lamps
Suzuki
P.N.
Used on
vehicle types
Required
quantity
Description
02162-05123 1-5 4 Screw, fixes front fog lamp to front fog lamp bracket;
03541-05163 1-5 3 Screw, fixes front fog lamp bracket to front bumper;
02112-7516A 6-8 4 Screw, fixes front fog lamp to front fog lamp bracket;
03541-0516A 6-8 3 Screw, fixes front fog lamp bracket to front bumper;
03541-0516A 9-12 4 Screw, fixes front fog lamp to front bumper;
35665-81A10 1-12 2 Screw, fixes lower rear lamp to rear bumper;
71812-78F00 1-12 2 Clip, secures upper left rear lamp to vehicle body;
35684-81A00 1-12 2 Clip, secures upper right rear lamp to vehicle body;


Aftermarket clips & bits sources

  • The lists below contain specific links to sources of original OEM parts as well as aftermarket equivalents.
    • Articles written in bold typeface are the original OEM parts or aftermarket equivalents which have been tested by a Jimny owner as being fully compatible and of good quality.
    • Articles written in italic typeface are aftermarket equivalents which have not been tested by a Jimny user, but should (by all seller statements and item pictures) fit just fine.
  • No affiliation (should) exists between the person who added a certain article into this table and those who sell it.
    • All articles are sorted alphabetically.
  • The purpose is simply to aid the community with specific finds on cheap, compatible clips and bits as an alternative to buying expensive original clips and bits from Suzuki dealers.
    • There might be even cheaper and still fully compatible and good quality alternatives available elsewhere.
      • Add them here if you find them!


Suzuki P.N. 09132-06022:


Suzuki P.N. 09409-07332 and 09409-07340 (mutually compatible, the latter one is an improved revision):


Suzuki P.N. 09409-07308:


Suzuki P.N. 09409-08320:


Suzuki P.N. 09409-08308:


Suzuki P.N. 09409-09304:


Suzuki P.N. 09409-08328:


Suzuki P.N. 09409-06324:


Suzuki P.N. 09409-08326 and 09409-08332 (should be mutually compatible):


A Polish company Romix produces various automotive clips, rivets, fasteners etc. They produce some compatible clips for Jimnys 3. You can search through their catalogue here.

  • Example: Romix C60640 as a substitute for Suzuki 09409-08332.



Page last edited on 25/02/2020 by user Bosanek