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Drive Belts

This section covers the engine drive belts, their configurations and adjustment. The Jimny has an Auxillary Belt (Fan Belt) and a Power Steering Belt.

There are a number of combinations and it is essential you get the correct belt.

Do not purchase based on guidance below - you must identify the correct belt for your vehicle

G13BB with Power Steering

G13BB with PAS

• PAS: Adjust mid point of belt between Pump and Crank (lower belt section) to 6 – 9 mm (0.24 – 0.35 in.) of flex by adjusting tensioner

G13BB with Power Steering and Aircon

G13BB with PAS and Aircon

• PAS: Adjust horizontal (TOP) of belt to 3 – 4 mm (0.12 – 0.16 in.) of flex by adjusting tensioner

M13AA with Power Steering

M13AA with PAS

• Auxillary Belt - known part number for some models 95141-50F01 (4PK835)
• PS Belt - known part numbers for some models 17521-84H00 (4PK950) (2007 VVT) or 17521-52E00 (4PK850) (2005 VVT)
• PAS:Adjust mid point of belt between Pump and Crank (lower belt section) to 6 – 9 mm (0.24 – 0.35 in.) of flex by adjusting tensioner

M13AA with Power Steering and Aircon

M13AA with PAS and Aircon

• Auxillary Belt - known part number for some models 95141-50F01 (4PK835)
• PAS: Adjust horizontal (bottom) of belt to 6 – 9 mm (0.24 – 0.35 in.) of flex by adjusting tensioner

M13AA with Aircon

M13AA with PAS

• Aircon: Adjust horizontal (bottom) of belt to 6 – 9 mm (0.24 – 0.35 in.) of flex by adjusting tensioner

Tensioners

This section covers the Tensioners.

There basically two types of tensioner. One with a small centre and one with a large centre. The small ones are more common on the G13B engines and the large centre ones tend to be on the M13A series engines.

Do not purchase based on guidance below - you must identify the correct tensioner for your vehicle

Small hole tensioner

Small hole tensioner

This is Suzuki part number 49160-82A00 . If the bearing has worn then it can be replaced by pressing the old bearing out. A suitable bearing is available in the BigJimny Shop HERE

Large hole tensioner

Small hole tensioner

This is Suzuki part number 49160-81A00 . This tensioner is commonly called a "smilely tensioner" because of the appearance.If the bearing has worn then it can be replaced by pressing the old bearing out of the outer rim and pressing the smilely centre out. A suitable bearing is available in the BigJimny Shop HERE

Torque Settings

Full details of the torque settings can be found in the reference data

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Page last edited on 5/07/2016 by user Mlines