Difference between revisions of "Torque"

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(Added Gen4 tightening torques based on User Manual)
(Expanded all the tables to include columns both for Jimny 3 and Jimny 4. Now they are ready to accept data.)
Line 1: Line 1:
 
{{intro-notes}}
 
{{intro-notes}}
−
{{embryo-note}}
 
  
  
 
== Introduction ==
 
== Introduction ==
 
{{Gen3|}}
 
{{Gen3|}}
 +
{{Gen4|}}
  
 
The purpose of this page is to simply list the factory specified tightening torques for various fasteners in the vehicle.
 
The purpose of this page is to simply list the factory specified tightening torques for various fasteners in the vehicle.
Line 13: Line 13:
  
 
{| class="wikitable" vertical-align:top;
 
{| class="wikitable" vertical-align:top;
−
 
+
|+Tightening torque
−
!Item
+
!rowspan="2" | Fastener
−
!Torque Nm
+
!colspan="2" | Jimny 3
−
!Torque lb-ft
+
!colspan="2" | Jimny 4
 +
|-
 +
![Nm]
 +
![lb-ft]
 +
![Nm]
 +
![lb-ft]
 
|-
 
|-
 
|Radius Arm bolts (Axle)
 
|Radius Arm bolts (Axle)
−
|90 Nm
+
|90
−
|65 lb-ft
+
|65
 +
|?
 +
|?
 
|-
 
|-
 
|Radius Arm bolts (Chassis)
 
|Radius Arm bolts (Chassis)
−
|90 Nm
+
|90
−
|65 lb-ft
+
|65
 +
|?
 +
|?
 
|}
 
|}
  
  
−
== Differential ==
+
== Differential, front and rear ==
  
  
 
{| class="wikitable" vertical-align:top;
 
{| class="wikitable" vertical-align:top;
−
 
+
|+Tightening torque
−
!Item
+
!rowspan="2" | Fastener
−
!Torque Nm
+
!colspan="2" | Jimny 3
−
!Torque lb-ft
+
!colspan="2" | Jimny 4
 +
|-
 +
![Nm]
 +
![lb-ft]
 +
![Nm]
 +
![lb-ft]
 
|-
 
|-
−
|Diff Drain Plug
+
|Differential Drain Plug
−
|27 Nm
+
|27
−
|19.5 lb-ft
+
|19.5
 +
|55
 +
|40.5
 
|-
 
|-
−
|Diff Filler Plug
+
|Differential Filler Plug
−
|50 Nm
+
|50
−
|36.5 lb-ft
+
|36.5
 +
|50
 +
|36.2
 
|-
 
|-
 
|Prop Shaft Flange Bolts
 
|Prop Shaft Flange Bolts
−
|50 Nm
+
|50
−
|36.5 lb-ft
+
|36.5
 +
|?
 +
|?
 
|-
 
|-
 
|Bevel Gear Bolts
 
|Bevel Gear Bolts
−
|85 Nm
+
|85
−
|61.5 lb-ft
+
|61.5
 +
|?
 +
|?
 
|-
 
|-
 
|Bearing Cap Bolts (front)
 
|Bearing Cap Bolts (front)
−
|50 Nm
+
|50
−
|36.5 lb-ft
+
|36.5
 +
|?
 +
|?
 
|-
 
|-
 
|Bearing Cap Bolts (rear)
 
|Bearing Cap Bolts (rear)
−
|85 Nm
+
|85
−
|61.5 lb-ft
+
|61.5
 +
|?
 +
|?
 
|-
 
|-
 
|Lock Plate Bolts
 
|Lock Plate Bolts
−
|11.5 Nm
+
|11.5
−
|8.5 lb-ft
+
|8.5
 +
|?
 +
|?
 
|-
 
|-
 
|Front and Rear carrier bolts
 
|Front and Rear carrier bolts
−
|23 Nm
+
|23
−
|17 lb-ft
+
|17
 +
|?
 +
|?
 
|-
 
|-
 
|Gear Thrust Bolt (front)
 
|Gear Thrust Bolt (front)
−
|1.5 Nm
+
|1.5
−
|0.1 lb-ft
+
|0.1
 +
|?
 +
|?
 
|-
 
|-
 
|Gear Thrust Bolt (rear)
 
|Gear Thrust Bolt (rear)
−
|85 Nm
+
|85
−
|61.5 lb-ft
+
|61.5
 +
|?
 +
|?
 
|}
 
|}
  
  
−
== Front Hub ==
+
== Front Wheel Hub ==
  
  
 
{| class="wikitable" vertical-align:top;
 
{| class="wikitable" vertical-align:top;
−
 
+
|+Tightening torque
−
!Item
+
!rowspan="2" | Fastener
−
!Torque Nm
+
!colspan="2" | Jimny 3
−
!Torque lb-ft
+
!colspan="2" | Jimny 4
 +
|-
 +
![Nm]
 +
![lb-ft]
 +
![Nm]
 +
![lb-ft]
 
|-
 
|-
 
|Wheel Nuts
 
|Wheel Nuts
−
|95 Nm
+
|95
−
|69 lb-ft
+
|69
 +
|100
 +
|72.3
 
|-
 
|-
 
|Tie-Rod End Nut
 
|Tie-Rod End Nut
−
|43 Nm
+
|43
−
|31.5 lb-ft
+
|31.5
 +
|?
 +
|?
 
|-
 
|-
 
|Kingpin Bolt
 
|Kingpin Bolt
−
|25 Nm
+
|25
−
|18.0 lb-ft
+
|18.0
 +
|?
 +
|?
 
|-
 
|-
 
|Locking Hub Bolts
 
|Locking Hub Bolts
−
|48 Nm
+
|48
−
|35 lb-ft
+
|35
 +
|?
 +
|?
 
|-
 
|-
 
|Swivel Seal Bolts
 
|Swivel Seal Bolts
−
|10 Nm
+
|10
−
|7.5 lb-ft
+
|7.5
 +
|?
 +
|?
 
|-
 
|-
 
|Brake Carrier Bolts
 
|Brake Carrier Bolts
−
|85 Nm
+
|85
−
|61.5 lb-ft
+
|61.5
 +
|?
 +
|?
 
|-
 
|-
 
|Wheel Bearing Lock Nut
 
|Wheel Bearing Lock Nut
−
|220 Nm
+
|220
−
|160 lb-ft
+
|160
 +
|?
 +
|?
 
|-
 
|-
 
|Drop-Link/Stabilizer Link ball nut
 
|Drop-Link/Stabilizer Link ball nut
−
|50 Nm
+
|50
−
|36.5 lb-ft
+
|36.5
 +
|?
 +
|?
 
|-
 
|-
 
|Brake Caliper Slider Bolt
 
|Brake Caliper Slider Bolt
−
|22 Nm
+
|22
−
|16 lb-ft
+
|16
 +
|?
 +
|?
 
|-
 
|-
 
|Front Brake Flexi Hose bolt
 
|Front Brake Flexi Hose bolt
−
|23 Nm
+
|23
−
|17 lb-ft
+
|17
 +
|?
 +
|?
 
|-
 
|-
 
|Wheel Spindle Bolt
 
|Wheel Spindle Bolt
−
|50 Nm
+
|50
−
|36.5 lb-ft
+
|36.5
 +
|?
 +
|?
 
|-
 
|-
 
|}
 
|}
  
  
−
== Gearbox (R72) Post 2005 ==
+
== Engine ==
  
  
 
{| class="wikitable" vertical-align:top;
 
{| class="wikitable" vertical-align:top;
 +
|+Tightening torque
 +
!rowspan="3" | Fastener
 +
!colspan="6" | Jimny 3
 +
!colspan="2" | Jimny 4
 +
|-
 +
!colspan="2" | Engine G13B
 +
!colspan="2" | Engine M13A (VVT)
 +
!colspan="2" | Engine K9K
 +
!colspan="2" | Engine K15B
 +
|-
 +
![Nm]
 +
![lb-ft]
 +
![Nm]
 +
![lb-ft]
 +
![Nm]
 +
![lb-ft]
 +
![Nm]
 +
![lb-ft]
 +
|-
 +
|Oil drain plug
 +
|?
 +
|?
 +
|?
 +
|?
 +
|?
 +
|?
 +
|35
 +
|25.8
 +
|-
 +
|Oil filter (3/4 turn)
 +
|?
 +
|?
 +
|?
 +
|?
 +
|?
 +
|?
 +
|14
 +
|10.3
 +
|}
  
−
!Item
+
 
−
!Torque Nm
+
== Gear box ==
−
!Torque lb-ft
+
 
 +
 
 +
{| class="wikitable" vertical-align:top;
 +
|+Tightening torque
 +
!rowspan="5" | Fastener
 +
!colspan="12" | Jimny 3
 +
!colspan="4" | Jimny 4
 +
|-
 +
!colspan="8" | Petrol
 +
!colspan="4" | Diesel
 +
!colspan="4" | Petrol
 +
|-
 +
!colspan="4" | Automatic
 +
!colspan="8" | Manual
 +
!colspan="2" | Automatic
 +
!colspan="2" | Manual
 +
|-
 +
!colspan="2" | Code ??<br>1998-2005
 +
!colspan="2" | Code ??<br>2005+
 +
!colspan="2" | Code R7ME<br>1998-2005
 +
!colspan="2" | Code R72<br>2005+
 +
!colspan="2" | Code YR7D<br>2003-2005
 +
!colspan="2" | Code ??<br>2005-2011
 +
!colspan="2" | Code ??<br>2018+
 +
!colspan="2" | Code ??<br>2018+
 +
|-
 +
![Nm]
 +
![lb-ft]
 +
![Nm]
 +
![lb-ft]
 +
![Nm]
 +
![lb-ft]
 +
![Nm]
 +
![lb-ft]
 +
![Nm]
 +
![lb-ft]
 +
![Nm]
 +
![lb-ft]
 +
![Nm]
 +
![lb-ft]
 +
![Nm]
 +
![lb-ft]
 
|-
 
|-
 
|Fill and drain plugs
 
|Fill and drain plugs
−
|23 Nm
+
|?
−
|17 lb-ft
+
|?
 +
|?
 +
|?
 +
|?
 +
|?
 +
|23
 +
|17
 +
|?
 +
|?
 +
|?
 +
|?
 +
|?
 +
|?
 +
|23
 +
|16.6
 
|-
 
|-
 
|Reverse Switch
 
|Reverse Switch
−
|23 Nm
+
|?
−
|17 lb-ft
+
|?
 +
|?
 +
|?
 +
|?
 +
|?
 +
|23
 +
|17
 +
|?
 +
|?
 +
|?
 +
|?
 +
|?
 +
|?
 +
|?
 +
|?
 
|-
 
|-
 
|5th gear shift inverse lever bolt
 
|5th gear shift inverse lever bolt
−
|23 Nm
+
|?
−
|17 lb-ft
+
|?
 +
|?
 +
|?
 +
|?
 +
|?
 +
|23
 +
|17
 +
|?
 +
|?
 +
|?
 +
|?
 +
|?
 +
|?
 +
|?
 +
|?
 
|-
 
|-
 
|Transmission case bolt
 
|Transmission case bolt
−
|23 Nm
+
|?
−
|17 lb-ft
+
|?
 +
|?
 +
|?
 +
|?
 +
|?
 +
|23
 +
|17
 +
|?
 +
|?
 +
|?
 +
|?
 +
|?
 +
|?
 +
|?
 +
|?
 
|-
 
|-
 
|Gear shift rod spring / ball bearing bolts
 
|Gear shift rod spring / ball bearing bolts
−
|13 Nm
+
|?
−
|9 lb-ft
+
|?
 +
|?
 +
|?
 +
|?
 +
|?
 +
|13
 +
|9
 +
|?
 +
|?
 +
|?
 +
|?
 +
|?
 +
|?
 +
|?
 +
|?
 
|-
 
|-
−
|Gearbox case to engine nuts and bolts
+
|Gear box case to engine nuts and bolts
−
|90 Nm
+
|?
−
|65 lb-ft
+
|?
 +
|?
 +
|?
 +
|?
 +
|?
 +
|90
 +
|65
 +
|?
 +
|?
 +
|?
 +
|?
 +
|?
 +
|?
 +
|?
 +
|?
 
|}
 
|}
  
  
−
== Other ==
+
== Transfer box ==
  
  
 
{| class="wikitable" vertical-align:top;
 
{| class="wikitable" vertical-align:top;
−
 
+
|+Tightening torque
−
!Item
+
!rowspan="3" | Fastener
−
!Torque Nm
+
!colspan="4" | Jimny 3
−
!Torque lb-ft
+
!colspan="2" | Jimny 4
 +
|-
 +
!colspan="2" | With<br>mechanical<br>lever
 +
!colspan="2" | Without<br>mechanical<br>lever
 +
!colspan="2" | With<br>mechanical<br>lever
 
|-
 
|-
−
|Chassis to body mount bolts
+
![Nm]
−
|60 Nm
+
![lb-ft]
−
|44 lb-ft
+
![Nm]
 +
![lb-ft]
 +
![Nm]
 +
![lb-ft]
 
|-
 
|-
−
|All bolts which fasten any of the seat belts to the vehicle
+
|Fill and drain plugs
−
|35 Nm
+
|?
−
|26 lb-ft
+
|?
 +
|?
 +
|?
 +
|23
 +
|16.6
 
|}
 
|}
  
−
== Gen 4 ==
+
 
−
{{Gen4|}}
+
== Other ==
 +
 
  
 
{| class="wikitable" vertical-align:top;
 
{| class="wikitable" vertical-align:top;
−
 
+
|+Tightening torque
−
!Item
+
!rowspan="2" | Fastener
−
!Torque Nm
+
!colspan="2" | Jimny 3
−
!Torque kg-m
+
!colspan="2" | Jimny 4
−
!Torque lb-ft
 
 
|-
 
|-
−
|Engine oil drain plug
+
![Nm]
−
|35 Nm
+
![lb-ft]
−
|3.6 kg-m
+
![Nm]
−
|25.8 lb-ft
+
![lb-ft]
 
|-
 
|-
−
|Engine oil filter (3/4 turn)
+
|Chassis to body mount bolts
−
|14 Nm
+
|60
−
|1.4 kg-m
+
|44
−
|10.3 lb-ft
+
|?
 +
|?
 
|-
 
|-
−
|Manual Transmission Oil filler and level plug and Oil drain plug
+
|All bolts which fasten any of the seat belts to the vehicle
−
|23 Nm
+
|35
−
|2.3 kg-m
+
|26
−
|16.6 lb-ft
+
|?
−
|-
+
|?
−
|Transfer case Oil filler and level plug and Oil drain plug
 
−
|23 Nm
 
−
|2.3 kg-m
 
−
|16.6 lb-ft
 
−
|-
 
−
| Front/rear differential Oil filler and level plug
 
−
|50 Nm
 
−
|5.0 kg-m
 
−
|36.2 lb-ft
 
−
|-
 
−
| Front/rear differential Oil drain plug
 
−
|55 Nm
 
−
|5.6 kg-m
 
−
|40.5 lb-ft
 
−
|-
 
−
| Wheel nuts
 
−
|100 Nm
 
−
|10.0 kg-m
 
−
|72.3 lb-ft
 
 
|}
 
|}
  

Revision as of 10:57, 11 August 2020

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Introduction

Gen3-100x100.jpg


Gen4-100x100.jpg


The purpose of this page is to simply list the factory specified tightening torques for various fasteners in the vehicle.


Axle

Tightening torque
Fastener Jimny 3 Jimny 4
[Nm] [lb-ft] [Nm] [lb-ft]
Radius Arm bolts (Axle) 90 65 ? ?
Radius Arm bolts (Chassis) 90 65 ? ?


Differential, front and rear

Tightening torque
Fastener Jimny 3 Jimny 4
[Nm] [lb-ft] [Nm] [lb-ft]
Differential Drain Plug 27 19.5 55 40.5
Differential Filler Plug 50 36.5 50 36.2
Prop Shaft Flange Bolts 50 36.5 ? ?
Bevel Gear Bolts 85 61.5 ? ?
Bearing Cap Bolts (front) 50 36.5 ? ?
Bearing Cap Bolts (rear) 85 61.5 ? ?
Lock Plate Bolts 11.5 8.5 ? ?
Front and Rear carrier bolts 23 17 ? ?
Gear Thrust Bolt (front) 1.5 0.1 ? ?
Gear Thrust Bolt (rear) 85 61.5 ? ?


Front Wheel Hub

Tightening torque
Fastener Jimny 3 Jimny 4
[Nm] [lb-ft] [Nm] [lb-ft]
Wheel Nuts 95 69 100 72.3
Tie-Rod End Nut 43 31.5 ? ?
Kingpin Bolt 25 18.0 ? ?
Locking Hub Bolts 48 35 ? ?
Swivel Seal Bolts 10 7.5 ? ?
Brake Carrier Bolts 85 61.5 ? ?
Wheel Bearing Lock Nut 220 160 ? ?
Drop-Link/Stabilizer Link ball nut 50 36.5 ? ?
Brake Caliper Slider Bolt 22 16 ? ?
Front Brake Flexi Hose bolt 23 17 ? ?
Wheel Spindle Bolt 50 36.5 ? ?


Engine

Tightening torque
Fastener Jimny 3 Jimny 4
Engine G13B Engine M13A (VVT) Engine K9K Engine K15B
[Nm] [lb-ft] [Nm] [lb-ft] [Nm] [lb-ft] [Nm] [lb-ft]
Oil drain plug ? ? ? ? ? ? 35 25.8
Oil filter (3/4 turn) ? ? ? ? ? ? 14 10.3


Gear box

Tightening torque
Fastener Jimny 3 Jimny 4
Petrol Diesel Petrol
Automatic Manual Automatic Manual
Code ??
1998-2005 		Code ??
2005+ 		Code R7ME
1998-2005 		Code R72
2005+ 		Code YR7D
2003-2005 		Code ??
2005-2011 		Code ??
2018+ 		Code ??
2018+
[Nm] [lb-ft] [Nm] [lb-ft] [Nm] [lb-ft] [Nm] [lb-ft] [Nm] [lb-ft] [Nm] [lb-ft] [Nm] [lb-ft] [Nm] [lb-ft]
Fill and drain plugs ? ? ? ? ? ? 23 17 ? ? ? ? ? ? 23 16.6
Reverse Switch ? ? ? ? ? ? 23 17 ? ? ? ? ? ? ? ?
5th gear shift inverse lever bolt ? ? ? ? ? ? 23 17 ? ? ? ? ? ? ? ?
Transmission case bolt ? ? ? ? ? ? 23 17 ? ? ? ? ? ? ? ?
Gear shift rod spring / ball bearing bolts ? ? ? ? ? ? 13 9 ? ? ? ? ? ? ? ?
Gear box case to engine nuts and bolts ? ? ? ? ? ? 90 65 ? ? ? ? ? ? ? ?


Transfer box

Tightening torque
Fastener Jimny 3 Jimny 4
With
mechanical
lever 		Without
mechanical
lever 		With
mechanical
lever
[Nm] [lb-ft] [Nm] [lb-ft] [Nm] [lb-ft]
Fill and drain plugs ? ? ? ? 23 16.6


Other

Tightening torque
Fastener Jimny 3 Jimny 4
[Nm] [lb-ft] [Nm] [lb-ft]
Chassis to body mount bolts 60 44 ? ?
All bolts which fasten any of the seat belts to the vehicle 35 26 ? ?


Page last edited on 11/08/2020 by user Bosanek

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