Difference between revisions of "Transmission breathers"

From BigJimny Wiki
Jump to navigation Jump to search
m
m (Added the article into gen2 categories)
 
(8 intermediate revisions by the same user not shown)
Line 1: Line 1:
= Introduction =
+
{{intro-notes}}
  
  
Jimny's axles and transfer box have small caps which serve as air breathers -  allowing the air to come in if the oil inside cools (and contracts) rapidly (for example when the vehicle dips into deep mud or water). However, there is a risk of that mud or water coming inside through those breathers, fouling the oil and causing expensive damage.
+
== Introduction ==
  
 +
{{Gen1|}}{{Gen2|}}{{Gen3|}}{{Gen4|}}
 +
* The axles, gear box and transfer box of all Jimnys (gen 1-4) have small caps which serve as air breathers.
 +
** Some gear boxes actually have about a 10 cm long breather tube/hose coming from them.
 +
* The breathers allow the air to come in if the oil inside cools (and thus contracts) rapidly (for example when the vehicle dips into deep mud or water).
 +
* However, there is a risk of that mud or water coming inside through those breathers, fouling the oil and causing expensive damage.
  
Therefore, it is very advisable to install extended breathers at least on front and rear axles. The "extended breathers" are nothing more than rubber hoses! They are dead simple to install.
 
Installing them on a transfer case is more complicated (the transfer case should be dismounted first), and there is a much lower risk that a water would get over it anyway.
 
  
 +
* Therefore, it is very advisable to install extended breathers at least on front and rear axles.
 +
** The goal of having extended breathers is to terminate them as high up as possible in the engine bay.
 +
*** The higher their ends are positioned, the lower the changes of them being submerged in a liquid.
 +
* The "extended breathers" are nothing more than rubber hoses!
 +
* They are dead simple to install.
 +
** There is nothing high-tech of mystical about their installation or the operational principle.
  
= Installing the breathers on the axles =
 
  
 +
* Installing them on a transfer case (and especially on the gear box) is more complicated.
 +
* The reason is that the gear box and the transfer case have to be dismounted first, and this is not a trivial task at all!
 +
* There is a much lower risk that a water would get over them anyway, as they sit higher up compared to the axles.
  
To install extended axle breathers on the axles, just buy good quality rubber hose (approx 6-7 m of length) with internal diameter of 1/2", and a few good quality metal screw-tight straps for hoses.
 
  
Remove factory breather caps from the axle differential housings and put on the rubber hoses, and tighten the metal straps on the connection point.
+
== Installing the breathers on the axles ==
  
Lay the hoses through the underbody, in the engine bay, up to the bonnet height, avoiding hot surfaces. You do not even strictly need a "T" hose connector for interconnecting the two axles, as each hose can go independently up to the top.
+
{{Gen1|}}{{Gen2|}}{{Gen3|}}{{Gen4|}}
 +
* To install extended axle breathers on the axles, just buy a good quality rubber hose (approx 6-7 m of length) with internal diameter of 1/2", and a few good quality metal screw-tight straps for hoses.
 +
* Forcibly remove factory breather caps from the axle differential housings and put on the rubber hoses, and tighten the metal straps on the connection point.
  
Tie the hoses here and there with plastic strap ties, and leave enough extra slack hose near the axles, because the axles move up and down during usage.
 
  
Also leave a bit extra hose length at the top, so that you can "curl" the tops of the hoses back down. This will prevent the ingress of water through the hoses in case when power washing the vehicle. It isn't a bad idea to stuff some very thin (breathable) cloth (like a band aid material) in the tops of the hoses, to prevent ingress of dirt and insects inside.
+
* Lay the hoses through the underbody, in the engine bay, up to the bonnet height, avoiding hot surfaces.
 +
* You do not even strictly need a "T" hose connector for interconnecting the two axles, as each hose can go independently up to the top.
 +
* Tie the hoses here and there with plastic strap ties, and leave enough extra slack hose near the axles, because the axles move up and down during usage.
  
  
During usage, check the hoses now and then in case that they are starting to come off at the axle connection point (you DO NOT want them to separate as that will leave a gaping hole for anything to enter the axles).
+
* Also leave a bit extra hose length at the top, so that you can "curl" the tops of the hoses back down. This will prevent the ingress of water through the hoses in case when power washing the vehicle.
 +
* It isn't a bad idea to stuff some very thin (breathable) cloth (like a band aid material) in the tops of the hoses, to prevent ingress of dirt and insects inside.
  
  
It is also advisable to put some thin meshy cover on the top of the hoses in the engine bay, to prevent ingress of dirt or bugs (but still allow air to pass through).
+
* During usage, check the hoses now and then in case that they are starting to come off at the axle connection point.
 +
* You '''DO NOT''' want them to separate from the axles, as that will leave a gaping hole for anything to enter the axles.
  
  
= Installing the breathers on transfer case =
+
== Installing the breathers on transfer case ==
  
 +
{{Gen1|}}{{Gen2|}}{{Gen3|}}{{Gen4|}}
 +
* This procedure is best done when the transfer case is dismounted anyway for some other maintenance work.
 +
 +
* Check [http://www.danbp.org/p/node/109 '''this guide done on a Jimny gen3'''] for some ideas on how to do it.
  
 
''More on the specific solutions to be written later on ...''
 
''More on the specific solutions to be written later on ...''
  
  
= Installing the breathers on the gearbox =
+
== Installing the breathers on the gear box ==
 +
 
 +
{{Gen1|}}{{Gen2|}}{{Gen3|}}{{Gen4|}}
 +
This procedure is best done when the gear box is dismounted anyway for some other maintenance work (for example, changing the clutch).
 +
 
 +
 
 +
[[File:Gear box breather, factory fitment - A01.png|thumb|left|350px|Gear box breather on a Jimny 3, factory fitment]]
 +
* The picture shows the rubber pipe that is the normal breather (minus a plastic cap which had already fallen off!).
 +
* The later gear box models have a bit more extended breather already.
 +
* Beware that an extended breather is another good candidate for slipping between the gear box and engine while you are trying to refit the gear box back into its position.
 +
* Simply slide some pipe onto the tub and extend the breather to a higher point on the car.
 +
<br clear=all>
  
  
''More on the specific solutions to be written later on ...''
+
 
 +
== Related forum topics ==
 +
 
 +
 
 +
The following forum discussions contains some useful info regarding transmission breathers:
 +
* [http://www.bigjimny.com/index.php/forum/7-jimny-technical/65448-jimny-gen-4-diff-breathers Topic 1]
  
  
 
{{Edited}}
 
{{Edited}}
[[Category:Modifications]]
+
 
 +
[[Category:Drivechain - gen2]]
 +
[[Category:Modifications - gen2]]
 +
 
 +
[[Category:Drivechain - gen3]]
 +
[[Category:Modifications - gen3]]
 +
 
 +
[[Category:Drivechain - gen4]]
 +
[[Category:Modifications - gen4]]

Latest revision as of 13:35, 17 January 2021

Note Icon.pngThe content of any article might be expanded / improved in the future - revisit it sometimes.
Note Icon.pngSeen a mistake? Know something that isn't written? Edit and change this article yourself!
Note Icon.pngSome images in the article (if present) can be enlarged by clicking on them.


Introduction

LJ-100x100.jpg


SJ-100x100.jpg


Gen3-100x100.jpg


Gen4-100x100.jpg


  • The axles, gear box and transfer box of all Jimnys (gen 1-4) have small caps which serve as air breathers.
    • Some gear boxes actually have about a 10 cm long breather tube/hose coming from them.
  • The breathers allow the air to come in if the oil inside cools (and thus contracts) rapidly (for example when the vehicle dips into deep mud or water).
  • However, there is a risk of that mud or water coming inside through those breathers, fouling the oil and causing expensive damage.


  • Therefore, it is very advisable to install extended breathers at least on front and rear axles.
    • The goal of having extended breathers is to terminate them as high up as possible in the engine bay.
      • The higher their ends are positioned, the lower the changes of them being submerged in a liquid.
  • The "extended breathers" are nothing more than rubber hoses!
  • They are dead simple to install.
    • There is nothing high-tech of mystical about their installation or the operational principle.


  • Installing them on a transfer case (and especially on the gear box) is more complicated.
  • The reason is that the gear box and the transfer case have to be dismounted first, and this is not a trivial task at all!
  • There is a much lower risk that a water would get over them anyway, as they sit higher up compared to the axles.


Installing the breathers on the axles

LJ-100x100.jpg


SJ-100x100.jpg


Gen3-100x100.jpg


Gen4-100x100.jpg


  • To install extended axle breathers on the axles, just buy a good quality rubber hose (approx 6-7 m of length) with internal diameter of 1/2", and a few good quality metal screw-tight straps for hoses.
  • Forcibly remove factory breather caps from the axle differential housings and put on the rubber hoses, and tighten the metal straps on the connection point.


  • Lay the hoses through the underbody, in the engine bay, up to the bonnet height, avoiding hot surfaces.
  • You do not even strictly need a "T" hose connector for interconnecting the two axles, as each hose can go independently up to the top.
  • Tie the hoses here and there with plastic strap ties, and leave enough extra slack hose near the axles, because the axles move up and down during usage.


  • Also leave a bit extra hose length at the top, so that you can "curl" the tops of the hoses back down. This will prevent the ingress of water through the hoses in case when power washing the vehicle.
  • It isn't a bad idea to stuff some very thin (breathable) cloth (like a band aid material) in the tops of the hoses, to prevent ingress of dirt and insects inside.


  • During usage, check the hoses now and then in case that they are starting to come off at the axle connection point.
  • You DO NOT want them to separate from the axles, as that will leave a gaping hole for anything to enter the axles.


Installing the breathers on transfer case

LJ-100x100.jpg


SJ-100x100.jpg


Gen3-100x100.jpg


Gen4-100x100.jpg


  • This procedure is best done when the transfer case is dismounted anyway for some other maintenance work.

More on the specific solutions to be written later on ...


Installing the breathers on the gear box

LJ-100x100.jpg


SJ-100x100.jpg


Gen3-100x100.jpg


Gen4-100x100.jpg


This procedure is best done when the gear box is dismounted anyway for some other maintenance work (for example, changing the clutch).


Gear box breather on a Jimny 3, factory fitment
  • The picture shows the rubber pipe that is the normal breather (minus a plastic cap which had already fallen off!).
  • The later gear box models have a bit more extended breather already.
  • Beware that an extended breather is another good candidate for slipping between the gear box and engine while you are trying to refit the gear box back into its position.
  • Simply slide some pipe onto the tub and extend the breather to a higher point on the car.



Related forum topics

The following forum discussions contains some useful info regarding transmission breathers:



Page last edited on 17/01/2021 by user Bosanek